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BOX JOINT JIG FOR ROUTER TABLE : 10 Steps - Instructables
Unclamp the piece of plywood and glue a 2-in. length of 1/2-in. square stock (remember to match to your specific dimension) into the cut you just made. Create a space between the peg and the blade using the remainder of the 1/2-in. stock; this makes the pins and sockets the same size. Clamp the jig Estimated Reading Time: 2 mins. As I said the box joint is an easy to make joint, you can make it by hand, with a table saw or a router table. Today we're going to show you how to make the box joint with a router table with a very simple home made jig. Step 1 - Building the Jig: The jig is simply a bit of MDF or plywood screwed on to the router table's mitre gauge with a key. the width of box joint fingers you want to cut and securely install the key in the Sled (3), using the provided 1/4" machine screws (8). The Router Table Box Joint Jig includes Indexing Keys for 1/4", 3/8" and 1/2" box joints. Make sure that the Indexing Key extends out the front side of the Sled and that the flat face of the Key is down.

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