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I purchased a steam bending kit from Rockler and it arrived this weekend. I have a piece that I want to bend up for the Sitar that I am building, so I figured I would try building my own steam box. Additionally I picked up some hose for a drain line, weather stripping, a dowel, screws, and a meat thermometer. My plan is to mount the whole thing to one of my saw horses, so the box will be tailored to fit on it.

The plans for the steam box are a little vague, but that is because you need to size it to your project. I am making mine longer than I need because I hope to use it again. You can use kiln dried solid wood, or plywood. They will support the wood strips, that I intend to steam. I attached weather stripping to the door side. I used a closed cell EDPM strip instead of the foam type of weather stripping. I figured the foam would act like a sponge. Steam bending kit uk 2021 screwed steam bending kit uk 2021 the door hinges, trying to hold the door tightly closed.

I then flipped the box and attached the latch to the other side of the door. I drilled a hole in the top for the thermometer, and one in the bottom of the door, for steam bending kit uk 2021 steam vent. I also drilled one steam bending kit uk 2021 the center of the rear end cap. I laid out two legs on a scrap piece of wood. To mount the legs, I made a top plate out of some scrap oak and pre-drilled the mounting holes.

I then attached them to the legs. Steam bending kit uk 2021 attached the legs to the bottom of the box, placing the taller of the two near the door end so the condensation will drain to the back end where the drain hole is.

I added a scrap piece of pine to the other side of the saw horse to support a sheet of plywood. I placed the steamer on the plywood and the steam box above, as well as a bucket for drainage. The sitar has a bent aluminum bar that acts as a leg rest. I steam bending kit uk 2021 this piece to lay out the new one. Once sanded, it looked pretty good. They can be drilled later. I fired up the steam box while I was making the crook piece. By the time that I was ready to load it in the box, It was steaming really well.

I left that to cook a while and went back into the shop to make the bending form. I laid out an arc that had a smaller radius than the original crook. I understand that you have to over-bend when steaming the wood because it will bounce back a bit when it is pulled from the form. I screwed two pieces of plywood together to get a thick enough form, then cut it out on the band saw. It steamed for about an hour, but when I tried to clamp it to the form, it started cracking almost immediately.

I decided to make two more pieces and steam them for twice as long. That way, if I screw up again, I can steam bending kit uk 2021 throw the other one back in and keep cooking it. I decided to clamp both of the pieces to the form since I made two. Also, the second piece will have a slightly larger radius, in case I miscalculated the spring-back.

Since I have the wood stove going, I placed the form on steam bending kit uk 2021 hearth. I will leave it there for a day or so to make sure it dries out thoroughly. My steam box seems to have swollen and delaminated a fair bit. The weather stripping shrunk up more than I expected as well. I suspect that I will build the next one out of solid wood to steam bending kit uk 2021 to avoid this and maybe be able to re-use it again. I can only guess how much moisture must be in that plywood after hours of steam.

Do you think adding a second steam hose at the other end will help with any longer parts that you may do in the future? The box was made with very inexpensive plywood and the glue just separated. The door was made from some expensive white oak ply scraps and it held up great. Before I try a second steam line, I will probably add steam bending kit uk 2021 thermometer at the other end to see if there is any temperature difference.

This box was mainly an experiment to learn from. I have a friend who has done a lot more steam bending and he strongly recommends using galvanized pipe. He said that everything steam bending kit uk 2021 he has tried has failed to some extent. You are commenting steam bending kit uk 2021 your WordPress. You are commenting using your Google account. You are commenting using your Twitter account.

You are commenting using your Facebook account. Notify me of new comments via email. Notify me of new posts via email. This site uses Akismet to reduce spam. Learn how your comment data is processed. Email Address:. About Contact me Guitars Project links. Steam bending kit I purchased a steam bending kit from Rockler and it arrived this weekend.

Rockler steam bending kit. Extras that I bought. My trusty saw horse. Cutting the plywood to length. Ripping the plywood to width. Laying out the dowel holes. Cutting the dowels to length. Dry-fit successful. Screwing the box together. The end caps. Adding some weather stripping. Attaching the hinges. Attaching the latch. A hole for Rockler Steam Bending Kit 2021 the thermometer. Vent hole in the door.

Drain hole in the bottom. Hole in the rear panel for the connector. Attaching the connector. Drain hose attached. Laying out the legs. Cutting the bottom notch. Counter-sinking the attachment plates. Attaching the plates to the legs. Mounting the legs. Adding another rail to the saw horse. Set up and ready steam bending kit uk 2021 test. End view. Cutting a strip of walnut. The part that I am matching.

Tracing the ends. Cut and sanded. Loaded into the steamer. The drain works well. Laying out the bending form. Doubling up the thickness. Ready for bending. Steamed for 1 hour. Epic fail! Made two more and steamed them longer.

Jan 19,  · Steam bending kit. I purchased a steam bending kit from Rockler and it arrived this weekend. I have a piece that I want to bend up for the Sitar that I am building, so I figured I would try building my own steam box. Rockler steam bending kit. The kit from Rockler came with the steamer, the hose, plans, and hardware. May 29,  · Get your Rockler Steam Bending Kit now to build unique chairs, toys, oval Shaker boxes, instruments, specialized molding, doors, handrails, and more! Makes it possible to give nearly any wood species enough plasticity to bend or curve to your liking. This wood steamer kit includes a quart reservoir with built-in heating element to provide /5(). Dec 21,  · The process of bending wood using steam is not at all new to the world of woodworking and all you need to give it a try at home is a simple DIY steam box. The two main components that make up a steam box system is the enclosure/box, in which you will place the piece of wood that needs to be bent, and a steam generator.

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