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Cut a piece of plywood for the base of your bandsaw jig. My circle jig was created to fit on the Rikon bench top bandsaw and is roughly 11″ x 16″. Your dimensions will vary based on the size of your bandsaw and on the size of the average circles that you want to create. Apr 03,  · This allows the jig to be adjusted to any increment and any size circle within its capacity. The pivot pin was made by starting with a piece of 1/ threaded rod and turning down one end of the rod to 1/8” on a lathe. The pivot pin is then threaded into a sliding t-nut, sent through the slot in the jig, and secured on top with a knob. Measure the thickness of the material you'll be cutting a circle in. Adjust the nut on the post so that it sticks out slightly less than the material is thick. Mark the center of the planned circle, and drill a hole that the threaded rod post will fit in snugly.
Apr 15,  · Once the piece of wood looks like a very rough circle push the jig forward until the bottom of the piece is in contact with the blade and rotate until the bottom has been cut into a circle. Push the jig forward slightly and rotate the piece again making a full circle. Repeat until the top of the piece has been cut into a circle. Aug 18,  · In this video I should how to make a simple, DIY circle cutting jig for the bandsaw with plywood and a small scarp of hard maple. This can be adjusted for ju. Using the Circle jig for the Jigsaw. I recommend setting the wood that is to be cut over 2″ styrofoam insulation and a couple of scrap 2x4s in a triangular pattern under the piece that you are cutting. Cut slowly and don’t try to force the blade to reduce burning the blade.

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