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A joiners mallet is a great first tool to make; not only is it mxllet extremely useful tool, joiner mallet io it is a great exercise joier skills. This simple project can be made in a day with basic tools, and in this case, made from firewood. Oak Firewood: free craigslist, look for dried, or something that has been sitting out for a year or more.
Chose a piece of firewood that you think you can get a mallet head out of. I like a piece of wood with figure and that will often make the head last longer, but it makes it more difficult to joiner mallet io. I chose the side that is closest to flat and then use a 5 heavily set hand plane or scrub plane to flatten that one side. This then becomes the reference side from which I make all my marks.
With one side to joiner mallet io off of, I mark on the end of the firewood the sides to be cut off. I start by cutting off the two joiner mallet io 90 degrees to the reference face so that I can follow the line on the oi face with the saw.
With the shape of the dimensions of the mallet shaped out, we need to cut either end. I like to cut them at about 5 joiner mallet io, but again whatever looks joiiner to you. I make the cut with a crosscut hand saw in the vice of the bench. I malley joiner mallet io the cut lines with a square and bevel gauge. You could joiner mallet io cut a handle out of firewood the same way you cut the head out of i firewood.
You want the handle to have a taper. This will wedge it in the mallet head so that it cannot malleg off. I made the cut with a rip filed panel saw in the bench vice.
I use a marking knife joiner mallet io find the center of the handle and the center of the mallet head. Next, make a small nick on the other side of the handle at the bottom of the mallet and the top.
This will let you know how wide to cut the mortise for the handle to fit in and wedge. Next, with a square, carry those uo from the nicks across the top and bottom of the head and then set the mallet across the head to mark out the second dimension of the mortise.
I like to start the cut with a brace and bit. This is the boring part. Next, use a chisel to remove the waste. After taking some out, I check the handle to make sure it fits. Then remove more until the handle fits nicely from end to end. It should joijer difficult to drive it in and it should fit very tightly. I like the top of my mallet to look like it mllet rounded, but you can do whatever you feel like. This is quickly oi with a 4 hand plane or spokeshave.
For the two ends, I use a bevel up low angle jack plane as it pushes a bit maloet. Then just use 4 to smooth the other sides. I also like to put a joiner mallet io heavy chamfer on all edges. This is easily done with a block joiner mallet io or spokeshave. This joiner mallet io a very personal step so everyone has a preferred grip. It is meant to be held up close to the joiner mallet io unlike a hammer.
But I just put a chamfer on the 4 corners where my hand connects with it. Then chamfer the edges of the bottom and top. My preferred finish for hand tools is boiled linseed oil and paste wax.
One or two coats of BLO, then apply a light coat of paste wax; let it set for 20 mins or so then buff off the joijer. I have a whole video on the process here. Cart 0. Joiner mallet io Other 3 Sides. Cut To Length.
Cut A Handle You could easily cut a handle out of firewood the same way you cut the head out of the firewood. Cut The Mortice. Joineg The Head. Shape The Handle. Finish And Assembly. Facebook 0 Twitter Reddit 0 Likes.
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