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October 9, In this tutorial I will show you how to make sandijg sliding barn door out of wood and steel. I'm woo in the process of remodeling my sznding and thought a barn door would really class up the room. I've made a number of barn doors in the past and wanted to document the process to share with you.

This barn door is made from scratch. Costs are kept down by using cedar fence pickets and making the majority of the hardware out of steel. Home Depot and Lowe's doesn't carry anything much longer then 6 foot pieces and they are also more expensive. For those interested in buying the hardware you'll be able to find all kinds of options on Amazon.

Please do your research to decide what hardware will fit your exact door. Here is an example of a heavy duty sliding barn door hardware kit and rail.

Start by measuring the opening that will be covered with your new barn door. Use a tape measure for this process and write down the width and height. If there is trim around the sides of the door you will most machie want to extend the width of the door to cover it. I do not have trim around this door. I decided to make the door overlap each side by 2 inches. Cut the plywood down to size. You can use a straight edge if you'd like, Diy Wood Sanding Machine Sale or simply follow the line as close as possible.

Give the edges a quick sanding with grit sandpaper after the cut is made. I used OSB board to cut down on cost. Now it is time to cut the cedar fence pickets.

I used a total of 32 five foot fence pickets for the project. Make sure to let them dry out a few weeks prior to using them. They typically have a lot of moisture in them and so letting them dry out before making the door will minimize gaps due to shrinking.

Cut the boards to the width of the plywood. Here is a look at the boards all cut to length. Lay out the cedar boards on the plywood to determine placement prior to attaching them.

Once you like the looks of each board, stack them back up and get ready to start gluing. Push each board together tightly to minimize gaps. Continue adding each board. Diy wood Diy Wood Sanding Machine Work sanding machine 0.5 sandung that each board is flush with the edges of the plywood.

You may need to rip a board down in width for the top board. Use a table saw for this process. Once all boards are attached, look over the door and determine if any boards need more nails to hold them diy wood sanding machine 0.5 place. Add nails if needed.

I used a couple nails on each end of each board for sandng most part. Cedar pickets are generally pretty rough. Smooth them out using an orbital sander. You can start with 80 diy wood sanding machine 0.5 to remove material quickly and then move up to grit to make it smooth to the touch. I left some texture on the wood because I like the look and feel of it. I went back and forth on options to finish the wood.

I experimented with my steel wool and vinegar solution. I also tried whitewashing a few boards. I ended up deciding to try and keep diy wood sanding machine 0.5 cedar looking as raw and natural as possible. Instead of using an oil based sealer I did 1 thin coat of water based sealer.

It darkened it up initially and then lighted up close to the original color of the wood. Seal the first side, let it dry, and then flip the door and seal the other side. Allow the sealer plenty of time to dry. Lightly sand each side with or higher sandpaper to knock down any rough spots. This will make the door feel smooth. Grab the steel flat bar and cut it down to size. Cut diy wood sanding machine 0.5 top and bottom piece to the exact width of the plywood and cedar boards.

Cut the two longer vertical pieces so they overlap the ends of the top and bottom pieces. Use a metal cut off saw, reciprocating diy wood sanding machine 0.5, or angle grinder with a metal cutoff wheel to make the cuts. Always wear the necessary safety equipment when working with power tools. A reciprocating saw with a metal blade does a good job cutting metal. Measure each flat machinw to determine hole and screw placement.

The flat bar will be attached to the wood using a combination of construction adhesive and screws. Space holes out evenly making sure to have asnding screw fairly close to each end.

I used 18 total screws. Holes on the sides are spaced roughly 10 inches or so apart. Spray WD on the bit occasionally to help keep it cool. Seal each piece of flat metal with a matte spray sealer. Two thin coats will work perfect. Spray paint the hardware to help it match the steel. I used an an old oil rubbed bronze spray paint that was sitting on the shelf. Madhine matched alright, but if you need a perfect match you might look for a charcoal or mahine grey metallic paint.

Apply construction adhesive to the metal prior to attaching it to the wood door. Move your way around diy wood sanding machine 0.5 door until it is completely wrapped in metal.

The vertical sides should overlap the ends of the top and bottom metal. Cut the hanger hardware to size. The exact Diy Wood Sanding Machine 50 measurements and detailed diagrams can be downloaded in my free sliding barn door plans. Drill holes for the hardware. I'm using a scrap piece of steel under the wheel to test the clearance between the door and the rail. It will be about an inch which is perfect. Connect the hardware to the door using the bolts, washers, and nuts listed in the plans. I was searching all over for diy wood sanding machine 0.5 good set of wheels to use for the project and came across April Wilkerson's sliding barn door project.

She did a great sandimg with her barn door hardware and Diy wood sanding machine 0.5 modeled mine similar to hers. If you haven't checked out April Wilkerson's sliding barn door build I would highly recommend doing so.

Her project looks great! Get some help to carry the door into your home. This will simulate it's height once the door is hung. Use a stud finder and determine where each stud is. Typically there will be a stud every 16 inches on center. A stud is a vertical board in the wall behind the drywall. While the door is still sitting on the board below you can figure out the height the rail will need to be at.

I put a diy wood sanding machine 0.5 on diy wood sanding machine 0.5 wall there the V of the pulley goes up from the underside of the wheel. This is where the wheel will ultimately sit on the wheel.

Once the studs are marked double check to make sure they are 16 inches on center. Then transfer the markings to your spacer board. Both the spacer diy wood sanding machine 0.5 and rail should be a little more than twice the width of the door.

This is a bit longer then usual because I needed the door to slide farther machie order to be able to turn on and off the lights when the door is open. Take a look at the final photos to get a better idea of what I'm talking about.

Transfer the markings onto the steel at 16 inches on center. This is where we'll drill through the steel. The holes need to down this far so the rollers don't get hung up on the wooden spacers. This gave diy wood sanding machine 0.5 a little extra wiggle room in case something didn't match up perfectly. Center the flat bar on the wood spacer and then drill holes through the wood as well.

In addition to the spacer board you'll need to make some wooden diy wood sanding machine 0.5 spacers. This way the 2 sandung door will hang far enough away from the wall and baseboard trim.

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