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Try a circle cutting jig for your jig saw. Essentially, its just a bar that slides through the foot and you tack down the one end at the center of the circle. Your jigsaw should have come with one, but you can buy them at most reputable woodworking supplies. Here in the states, there is also a large diameter hole cutting solution for ceiling tile. It's essentially two adjustable knife blades on a bar that fits in a drill. You can use it to score the surface of of your piece, then go back and finish the cut with a jig saw. There is also the RotoZip tool. I would suggest a "Hole-Saw" there are a few sizes ranging from 1/4 inch to 3 inches at any hardware/lumber store. If you need a bigger hole I would suggest a protractor to trace your size hole and then just use a jig saw and cut on your lines. (P.S. drilling a 1/2 inch hole near an edge will help you get the saw blade in without having to plunge cut in to your wood.) Source(s): 10 year tile setter/finish carpenter. 2.  Use a (Forstner)bit. They are available from 1/4 to 4 1/2 inch sizes. They cut the wood without splintering. 0. 1. You can easily cut perfect circles for your next woodworking project, using a router attached to a circle cutting jig. Step-by- More.  Build This Brain-Teasing Golf Ball in a Block of Wood | Make: Find this Pin and more on Wooden Toys by thomasperlinski. Tags.
May 28,  · Cutting a Circle in Wood with a Hole saw. Using a hole saw is the absolute easiest way to cut circles in wood for your project. All you have to do is lock your hole saw in the chuck of your drill or drill press and start cutting. You can use hole saws to cut circles from ¾ inches up to 7 . Dec 24,  · Alternately, you could cut these circles on a band saw using a circle-cutting jig made for that machine. A band saw with a sharp, fine-tooth blade will provide clean edges, and it's easy to find plans for a band saw circle-cutting jig online. Still a third method would be to cut a round template from 1/4- or 1/2-in. MDF or Baltic birch plywood. Then cut your plywood lazy Susan tops slightly oversize, . Aug 26,  · This simple router trammel is easy to build and allows you to cut a perfect circle. For circles up to 6 ft. across, use a piece of 1/4-in. plywood, MDF or hardboard that’s about 4 ft. long and at least as wide as your router base. Start by removing the base plate from your router and clamping it to one end of the trammel material.

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