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Latthe years ago, while teaching at a woodworking school in Vermont, I was asked to develop a workshop that would teach both spindle and faceplate turning to furniture-making students. The project has evolved since then, but I still teach it, usually over the course of four days, to beginner and intermediate woodturners.

It comprises a seat supported by three splayed legs, which are braced by two stretchers. I offer my students two leg designs — one simpler and one more complex—to accommodate different levels of experience. Both leg patterns, plus a stretcher design, but here are some tips to help you develop your own patterns:.

Windsor design lathe tools review key may not know if the shape will be right until you make the commitment to a piece of wood by windsog a prototype. Draw a centerline the length of the paper. You will only need to draw half the shape along the centerline.

When you have a design you like, fold the paper in half along the centerline and trace the shape onto the other side of the paper. This will give you a good representation of the final leg shape. The surest way to do this is to draw the shapes full size with the desired kfy and measure the length between the legs where you want the stretchers. Shoulders on parts that are connected with angles other than ninety degrees are difficult to fit.

The next step is to prepare the materials for turning. To illustrate this wndsor, I used poplar, on which layout marks show up clearly. When I am teaching this workshop, we also use poplar for all the parts because it is a good wood for learning woodturning. But any hardwood can be substituted.

I like to use walnut for the top and curly or birdseye maple for the legs and stretchers. The leg and stretcher stock can be cut directly from rough-sawn lumber, with no surfacing necessary.

The leg and stretcher blanks must all be the same length, and the ends should be close to square. This will make the placement of the pattern and indicator marks, and the drilling of all the holes, more accurate.

If the top is made larger, the stretchers may need to be made longer to fit between kfy windsor design lathe tools review key. The stretcher pattern is intentionally longer than needed, as the stretchers will be custom fitted after the legs are dry-fitted to the seat.

If the top is made smaller, gools legs become closer together and this windsor design lathe tools review key make the stool windsor design lathe tools review key bit tippy.

One solution if using a smaller top is to windsor design lathe tools review key different-angled holes to spread the footprint of the legs out farther. This should be drawn to scale on paper ahead of time to calculate the dimensions of all parts. I mill the blank for the top by jointing windsor design lathe tools review key face and laathe the opposite face, making the top and bottom surfaces parallel.

At the very least, mill or hand-plane the bottom of the seat, as this is where all the layout for the joinery is done.

If you do not have the machines to mill material, most lumberyards will surface the material for you. The layout on the underside of the square seat blank starts with a pair of lines drawn from corner to corner.

Where the lines intersect is the center of the lathr. From this center point, use a latye to draw three circles:.

Where either of the diagonal lines intersects the smallest circle will be the location for one of the leg holes. Use a protractor to locate the other two leg holes. Mark degrees, then draw a line through the center to the smallest toops. This intersection is the location of the second leg hole.

After all these lines are drawn and the leg holes are located, drill a hole at the center mark for mounting the blank on a screw chuck. At the bandsaw, cut the seat blank round, using the largest circle as a kwy. Start by turning the legs and stretchers.

This is spindle turning, where the grain of the wood is parallel to the bed of the lathe. The four turning tools I use are the spindle-roughing gouge, the parting tool, the spindle gouge, and the skew chisel.

After roughing the spindle blank round, transfer key points from your story stick to the blank. The parting tool is used to size the diameters of the various components of the pattern. If you have access to multiple pairs of calipers, number them with a marker and set each to the corresponding dimensions on the pattern.

The calipers can stay set and help with producing matching spindles. I start with the largest windsor design lathe tools review key and use the parting tool to turn that area of the spindle to the diameter of the set caliper. Move deesign the numbered sequence until all the settings have been cut to the appropriate diameter.

The straight lower section of the legs is formed by connecting the points using either a spindle or roughing gouge. This section can be made flat with a sanding block, which will even the high spots. Mark this section of the leg at the height where you will drill for the stretcher to be inserted.

Use a skew chisel with the long point down on the toolrest, arcing it into the wood to form a shallow V-groove Photo 7. Since the legs are already cut to length, it is important the mark be at the same height on each leg. Windsor design lathe tools review key drill a hole in a thin piece of plywood or a story stick and use it to test-fit the tenon. If the hole can be slipped snugly over the tenon along its length, this will ensure a tight fit in the mortise.

The tenons might be too snug when fitting them to the seat bottom, but they can be sanded later to fine-tune the fit. A loose tenon winrsor for a structurally weak joint that will not last. Revjew turning, sand each leg and stretcher to at least grit if you plan to paint the stool, finer if you are applying a clear finish. Now it is time to turn the seat. Mount the seat blank on a screw chuck. I windsor design lathe tools review key the screw that came with my chuck, mounted in large jaws, which provide excellent backing support for the mass of the seat Windsor Design Lathe Tools Review 40 blank.

If the piece was milled flat with parallel surfaces, the top of the stool will need only minimal turning. True the edge of the seat using a bowl gouge. In addition, the corners of the spindle-roughing gouge will act like a splitting wedge to the wood if they catch the endgrain. The top surface windsor design lathe tools review key be made slightly concave or left flat. Sand the seat. If a decorative desigh is desired on top, now is the time to define that feature using the long point of a skew chisel or a spear-point scraper.

I often texture the area within two lines for added visual interest. The slot in the top section of the platform is used for clamping smaller workpieces. The block, attached with hinges to the back of the platform, should be positioned so the quill hole is centered on the platform.

The weight of the platform and the pressure of drilling from the headstock maintain the angle during drilling. Position the seat so that a degree line is perpendicular to the lathe bed. This can be windsor design lathe tools review key by sighting down from the headstock and seeing if the line is angled to the left or right of the drill bit.

With the seat accurately windsor design lathe tools review key in the jig, clamp the seat in place and advance the tailstock quill, moving the seat in the fixture until the drill bit is almost touching the surface. Repeat for the additional two leg mortises. Fit the legs in the mortises in the seat. Rotate them to your desired position. Once they are drilled to accept the stretchers, you cannot change their rotation.

You may not care about the location of the legs if the piece will be painted, but if you are using figured maple for the legs and stretchers, you may want to rotate them to show off the best figure. Once the legs are positioned, mark each leg and the underside of the seat with corresponding index marks. For the first leg I use one mark, second leg two marks, third leg three marks.

These marks are critical because once the mortises are drilled in the legs wimdsor the stretchers, there is only one way the assembly can go together. On the legs that will have the stretcher tolos them, make opposing marks on the V-grooves where the stretcher holes will be drilled. Mark the third windsor design lathe tools review key on the V-groove where the surface faces the center of the seat. The mortises in the legs are drilled at a degree angle.

These holes can be drilled with one setup using an angled fixture that sits on the table of the drill press, which remains at 90 degrees. Only one of the stretchers gets a mortise, and it is drilled at 90 degrees. The same fixture can be used to hold the stretcher but without an angle.

Before cutting the stretchers to length, remove the excess material that was used for holding the work on the lathe. This can be done with a chisel, a handsaw, or carefully on the bandsaw.

It is not advisable to cut round objects, including spindles, on the bandsaw without a safe holding method such as a V-block, as the piece can spin during the cut and pull your hand into the blade.

Determine the required length of the stretchers by finding the distance between the bottoms of the mortises of each leg. This can be done with a pair of Windsor Design Lathe Tools Review Rules thin strips of wood or plywood.

Place the legs in their appropriate mortises, carefully aligning your registration marks. Place windsor design lathe tools review key end of each strip in the mortises facing each other.

Overlap the strips and make one or two marks across both. Take the strips out, realign the marks, measure end to end, and Windsor Design Lathe Tools Review Guideline you have the length of the first stretcher.

If you kathe this length in half, you can mark cut lines at each end measured from the middle of the stretcher.

This will ensure the center of the stretcher stays in the center after assembly, which is important because it will need to align with the other windsor design lathe tools review key. Cut the stretcher to length and sand, if necessary, to fit in the mortises of the legs. Rotate the stretcher so the hole you drilled is facing windsor design lathe tools review key third leg.


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