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radial-arm-saw-workbench-plans-10 My question concerns ideas for building a useful radial arm saw table. I am thinking of a 2’X4′ wing on either side of my DeWalt 10″ saw covered in formica or tempered hardboard. Before I get going on it, I would like some sage advice from those who have built something similar that really works well. I can visualize a polyethelyne wear strip on the fence and some adjustable hold down rollers too for ripping etc. You may want to permanently mount your radial arm saw right into your workbench in your woodworking shop. Doing so my limit some of the functionality of the. View and download Radial arm saw manuals for free. instructions manual.  Radial arm saw type 10 - cross cut only 16” models. Brand: Original Saw Company | Category: Saw | Size: MB. Original Saw Company M Maintenance Manual (32 pages). 22” metal cutting radial arm saw type 9. Table Of Contents | Brand: Original Saw Company | Category: Saw | Size: MB. Original Saw Company Operation & Maintenance Manual (29 pages). Radial arm saw type 5 - cross cut only.

Several people have asked for various kinds of help with their radial arm saws. Many of these requests would be solved with a manual, but that has often been lost by a previous owner. This Instructable will take the reader through the steps involved in setting up a radial arm saw. A hammer is also handy, but not absolutely necessary. Power saws go out of alignment through the vibration that accompanies use. Also, radial arm saws do not like to be moved, and settings will probably drift when one is moved.

Radial arm saw workbench plans 10, a lot depends on how much precision the user is looking to have from his saw. If you plan to use the saw only to cut 2 x 4s to length, the accuracy you need is not the same as if you were doing fine cabinetmaking with the saw.

This is my radial arm saw workbench plans 10 stand radial arm saw workbench plans 10 of 2 x 4 pieces and plywood cleats. I made it to take down easily, so the brace pieces attach with corner brackets and wood screws.

I made two tool trays that rest on cleats inside the frame assemblies of the stand. You want a stand that makes the table on your radial arm saw workbench plans 10 a comfortable height for working. Commercially made stands are also available. I like to have my saw away from the wall. For one thing, this allows me to hang blades and other fixtures on the back of the saw stand. It also allows me to walk around to the back of the saw rather than reach over the table for some set up and service procedures.

And, I want to be able to put pieces of lumber eight feet long onto the table and take them off of the table from both sides radial arm saw workbench plans 10 the saw. Workshop space is somewhat limited. Moving the saw out from the wall allows me to pass lumber in front of my workbench when things like my vise would otherwise obstruct.

The saw base rests on the stand and adds stability to it radial arm saw workbench plans 10 forming the side of a triangle. The base bolts to the stand. See the second photo.

Tighten them firmly. This radial arm saw breaks down into three major pieces for moving. Each weighs about 60 pounds 27 kg. We recently moved to a different house, which makes it convenient to do this Instructable now, since I did not need to take down my saw just to make photos, but could wait until I needed to take it down for moving, anyway. Each corner of the saw base has a mounting hole to be bolted down. Rub some radial arm saw workbench plans 10 oil on the column surface on the saw arm.

Lift the saw arm and let the column slide into its radial arm saw workbench plans 10. It also weighs about 60 pounds. Use the crank on the front of the saw base to bring the saw arm down a bit. At this point nothing holds the arm from rotating left or right. See the second and third photos. Oil the shaft Mr Sawdust Radial Arm Saw Table Plans Table for the crank at both ends. The threaded shaft that raises and lowers the column needs some oil periodically, too.

There is a hole on the arm above the column. Drip some oil into it now and then. In my hand I am holding the key for the column. This key keeps the column from turning left or right. The key is shaped like an hour glass. It fits inside the orange circle. A set screw on each side of the column casting rear of the saw base holds the key with just the right tension on it.

See the yellow arrows. The left side set screw pulls the key toward the column. The right set screw keeps the key Radial Arm Saw Workbench Plans Manual from being pulled too far into the column. You want the key to be tight in the column's keyway, radial arm saw workbench plans 10 not too tight. Several attempts at tightening the set screws may be necessary to achieve satisfactory adjustment. The green arrow points to a screw that puts tension on a nylon button to add the right amount of drag on the column when it is cranked up or down.

When you believe you have the key properly adjusted, grasp the knob on the end of the arm and try to move the arm right or left.

There should be not discernible play between the column and its receiver. Yet, the arm should raise smoothly when cranked and without too much effort.

The photo shows the top of the motor yoke assembly. The lever that tightens the yoke to prevent left or right rotation during use is the chrome arm under the yellow arrow. Pull it toward the back of the saw to loosen the yoke so it can be rotated.

A spring loaded release pin must also be raised and held. There is more about adjusting this release pin later in the discussion of removing heel. Notice the two red lines. When the lever is tight, the lever should be behind the corner of the yoke by about the distance shown between the two radial arm saw workbench plans 10 lines.

As the saw wears, the lever will come closer and closer to the corner of the yoke when the yoke is tight. That can be adjusted. Notice the blue arrow. It points to a particular hole in a wheel full of holes.

There is a locking screw in this hole. Remove it with an Allen wrench from beneath the yoke. Turn the wheel with the holes clockwise one or two holes and insert the locking screw from below again. The handle should now lock the yoke with the proper amount of space before it is too close to the corner. Notice the four bearing rollers. The two Radial Arm Saw Workbench Plans Set marked with orange arrows have eccentric cams.

As the mounting bolts are turned clockwise, the rollers move toward the center of the yoke assembly. Those indicated by the green arrows simply bolt to the top of the yoke assembly without any eccentric cams.

These roller support the yoke assembly on the recessed ways in the saw arm. Note: On some slightly newer saws the bearing rollers are concave rather than convex. Instead of riding in recessed ways, they ride against round rods fastened to the sides of the saw arm. There is a large Allen screw under the arm at the end near the adjustment knob.

See the first photo. This Allen screw keeps the yoke assembly from rolling off of the end of the arm. Remove the Allen screw from the arm. Cradle the motor and yoke in both hands and guide the bearing radial arm saw workbench plans 10 into the recessed ways on the arm.

Put the Allen screw back in place and tighten it. Make the electrical connections for the switch and install its mount on the top of the saw arm. I use an aftermarket switch from Radio Shack on my saw because the original switch is no longer available from Sears.

See this Instructable for details. Tighten the roller bearings radial arm saw workbench plans 10 the eccentric cams. The yoke assembly should slide back and forth on the rollers easily and with the same amount of drag over the length of the saw arm. Place a hand under the yoke assembly and pull upward with some force. There should be no sensation of looseness between the yoke assembly and the saw arm. While two wrenches are visible in the first photo, my hand is not on one of them in order for me to be able to hold the camera for the photo.

Try to make the tension on both the front and the rear bearing rollers as nearly the same as possible. This saw can operate on or on volts. The plate on top of the motor tells radial arm saw workbench plans 10 wires to connect in order to switch from one voltage to another.

The saw draws 10 amps at volts, or 5 amps at volts. The connections are to be made under this cover. I have never run the saw on volts, but there are situations where that option would be an advantage. There is also a reset radial arm saw workbench plans 10. I have had this saw 40 years.

In that time I remember using the reset button once. I believe the blade bound up in something and the reset stopped the motor before I could reach the switch.

Two rails support the saw table. It is Mr Sawdust Radial Arm Saw Table Plans To important for dado cuts, etc.

Also, radial arm saws do not like to be moved, and settings will probably drift when one is moved. But, a lot depends on how much precision the user is looking to have from his saw. If you plan to use the saw only to cut 2 x 4s to length, the accuracy you need is not the same as if you were doing fine cabinetmaking with the saw. May 31, - Explore Jeff Wagner's board "Radial Arm Saw Work Station" on Pinterest. See more ideas about radial arm saw, radial arm saw table, woodworking pins. The saw I bought was a 2 hp craftsman 10” radial arm saw. I knew about the radial arm saw recall through my research and called the company right after I acquired the saw. The saw was in pretty rough shape as you can see in the below picture. It had a broken blade .

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