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garage-shop-dust-collection-system-llc Dust Collection for the One-Man Shop

If you have a workshop, especially a woodworking shop then you know how dusty and dirty they can get, and it takes almost no time at all to go from spotless to a dusty mess. Breathing this dust is also a health hazard. OSHA has listed dust from workshops to be a hazard situation that must be controlled for human safety reasons. Of course, wearing a dust mask, in addition to wearing eye protection is something you should always do when working in your shop.

This is where a dust collection system comes into play! Dust collection comes in many forms. It could be just a shop vac that you plug into the back of the tool you are working on. Most all tools have a dust port on the back or side that allows you to connect to a vacuum or dust collection system in various sizes from 2 inches to 4 inches.

For the first year I owned my dust collector a 2HP v Grizzly GZZP I simply had a 10 foot section of flex hose plugged into it and moved the hose from tool to tool. The dust collector is a major improvement over the shop vac. It has a much higher suction strength and the hose went from 2 inches to 4 inches in diameter. This allows the dust collector to move more material, more efficiently.

Not long after, I installed a Jet Air Filtration unit in the Garage Shop Dust Collection System Limited garage shop dust collection system llc. However, over time I caught myself simply not turning on the dust collector, because it was too much trouble. The hose would be connected to my Saw Stop table saw, and it was far too much trouble to disconnect it and reconnect to my Grizzly bandsaw for a single cut.

This of course defeats the very purpose of having a dust collector. This is where I actually did move the hose to another tool and forgot about it. A complete waste of electricity and time I would then spend sweeping the floor and vacuum up the mess I just made behind the saw and in its cabinet. A dust collection system takes your dust collector to the next level.

With a system which can be manual or automated you have permanent or semi-permanent duct-work running from all of your tools to a central dust collector. At each tool, a blast gate controls airflow and suction for that tool. This allows you to move from tool to tool without moving hoses or dragging equipment around your shop. It also increases safety because you are far more likely to actually use it, and more importantly there are no hoses laying on the floor to trip over.

Originally I had intended to roll my own automated blast gates by using an Arduino and some servo motors to open and close the blast gates, very similar to what Bob Clagett did over at I Like to Make Stuff. The system includes automated blast gates, handheld remote controls, dust collector switches, and automatic tool remotes.

They also sell a wide array of dust collection attachments and accessories to make installing your system a breeze. To install the switch for the dust collector you should probably mount it on the wall. Then you simple plug it into a v outlet, and then plug the dust collector into the iVac Switch. You can test it by flipping the switch to manual on or manual off. Since the fittings overlap the pipe and leave a gap, I compensated for garage shop dust collection system llc by adding three flat washers between the wall and the clamp to slightly space it away from the wall.

I used reciprocating saw to cut the PVC pipe. I used silicone caulking to seal the pipes instead of PVC cement. This will allow me to take the system apart in the future should I need to make changes. Install the blast gates at the ends of each section, near where you plan to connect each tool. Be sure to connect them to the grounding system.

It is extremely important that you ground the entire system. You can get a grounding kit from Rockler. A floor sweep is awesome and allows you to sweep the floor directly into your dust collection system. Dust pans are a thing of the past!

Every tool that you want to automatically control the blast gate s and dust collector s will need to have an iVac Tool module connected to it. This garage shop dust collection system llc module senses the magnetic induction in the power cord of the tool it is connected to.

The last step is to connect all of your tools to the completed dust collection system. This can be done permanently or with quick disconnect hoses for tools you might want to move around the shop.

The completed dust collection system is a dream. I actually use it now! No more hassles. It just works! I wrote a follow up article to cover that topic in more detail: Grounding Dust Collection.

All right! Well a few notes before we get started. So lets get started! So all you have to do to install it is simply plug it into the outlet garage shop dust collection system llc then plug the garage shop dust collection system llc collector into the iSwitch.

And then you can test it by flipping the switch. So you could stop here and you would have already made a massive upgrade to your shop. Just being able to carry around this remote control anywhere in the shop and turn the garage shop dust collection system llc collector on and off remotely is a massive upgrade for most people.

So lets keep going! These adapters from Rockler garage shop dust collection system llc you to adapt the PVC pipe over to standard dust collection fittings. So it is very important that you ground PVC dust collection and that is because it is very prone to building up static electricity and that could result in a dust fire. That way I will make contact with both the air on the outside and on the inside.

So one of the things Garage Shop Dust Collection System Quiz I wanted in the shop was a floor sweep and this just allows you to sweep the floor directly into the garage shop dust collection system llc collector without having to get out a broom and a dustpan and do it the old fashioned way.

And then from there I will just use a piece of flexible hose to connect the floor sweep. So that last thing we want to do is ground the blast gate to the grounding system. So before we move on I wanted to take just a minute to talk about this system and how it works.

And the system is wireless and it is programmable. There are little DIP switches on each component and that allows you to program them. It lets you set the tool number and the frequency in case you want to have two shops next door to each other or something like that.

So every tool needs to have one of these little iVac Tool modules installed and these basically connect over the outside of the power cord and they sense the magnetic induction in the wire which operates the tool. Now again these have DIP switches so garage shop dust collection system llc can program them to a specific tool.

This one would be connected for example to the table saw and that would operate garage shop dust collection system llc table saws blast gate along with turning on the vacuum. Now you can also at any time operate the vacuum with a remote control garage shop dust collection system llc you can have multiple of these if you would like. And they can be programmed also to operate a blast gate, or just turn the dust collector on and off.

So lets go ahead and finish up! And then installing the tool is as simple as clamping the remote around the tool that you want to control the dust collector. Rockler also sent me this really cool quick disconnect system for tools that you might move around the shop. I love this thing! So now when I turn on the tool it opens the blast gate and then turns on the dust collector.

And I have the system programmed so that when I turn the tool off garage shop dust collection system llc immediately closes the blast gate, Garage Shop Dust Collection System Quality but it runs the dust collector for another 5 seconds and then turns it off. And I have to tell you.

Having an automated dust collection in the shop is a dream. And then to Garage Shop Dust Collection System Keyboard go back to the tool I was using previously I had to repeat all of that agin. So the greatest thing about having an automated dust collection system? All of the time! Well hey guys! I hope you enjoyed seeing how a system like this works in my shop and maybe will work in your shop!

Thanks guys! Well hey thanks for watchin. Mike is the founder of The Geek Pub. A jack of all trades who simply enjoys the challenge creating things, whether from wood, metal, or lines of code in a computer.

Mike has created all kinds of projects that you can follow and build yourself, from a retro arcade cabinet to plantation shutters for your home. My grandfather garage shop dust collection system llc this same system in his shop. It works really well. Grounding Dust Collection. Previous Weekly Maker Digest 9. Next Weekly Maker Digest About The Author.

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