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how-to-build-a-box-joint-sled Box joints can be made with a router or table saw; in this example How To Build A Steam Box For Wood Names we'll make a dead-simple table saw jig and build a simple wooden box. With the miter gauges in the miter slots, fasten the fence through the back of the miter gauges with /4-in. screws to make a sled. Clamp the second piece of plywood flat against the fence How To Build A Box Pvp and push this setup through the dado blade. Unclamp the piece of plywood and glue a 2-in. Cut parts A, B, and C to the sizes shown in the Exploded View drawing below. Adjust your dado set for a cut that's. Cut the notch that holds the pin in part A. Cut a 1⁄ 4 x 1⁄ 4 x 6" strip of hardwood that fits snugly into the notch you just cut in part A. Now, set your miter gauge for a 90° cut. If this is a little off you won't have as tight a fit. Hi Linn, thank you very much, How To Build A Steam Box For Wood In your video is very well done and easily understood, a credit to you as a teacher, I have looked at many of these designs and your's is the most effective to make. Close Privacy Overview This website uses cookies to improve your experience while you navigate through the website. This has been a great project, and a worthwhile learning experience. This slight extension can be sanded after the final assembly of the box joint. Recessed pins indicate sockets that are too shallow.
you hold and position your workpieces as you make the cuts. At its simplest, a box How To Build A Steam Box For Wood Design joint jig is an auxiliary fence with an indexing key that you attach to your miter gauge. My version adds the stability of a sled and a sliding fence to make adjusting the fit easier. For additional corner-making options, you can remove the key to create offset box joints, as I did for the treasure box on page This box joint jig is really cool since it enables you to cut different sized box joints using a single blade. It's relatively easy to put together and it works really well. This jig is an attachment to my previous table saw cross cut sled, which I've made a very detailed Instructable about: How To Make a Cross Cut www.- ted Reading Time: 6 mins. Instructions Install the Stacked Dado Blade Set. Once you've cut the two wooden pieces for the jig, install the stacked dado blade Attach the Board to the Miter Gauge. Attach the board to your table saw's miter gauge, as shown in the picture above. Cut a Notch in the Backer Board. With the board Estimated Reading Time: 6 mins.

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