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Garage Workshop Dust Collection Solution - House Becoming Home

This article is probably my longest yet. I really must get better at culling images. With most things I post, if it is going to have much more than 20 or so photos, I try garage shop dust collection system uk break it up into multiple posts.

So here it is… One giant post… images. I think my design is better, but buying them would save you a lot of time. But… this is a hobby not a profession for me, and I enjoyed making them. Again, I went to my scrap garage shop dust collection system uk bin for the plywood needed to make all these parts.

Admittedly, my sheet storage bin was overflowing with leftover plywood from various projects. These 16 blanks will each make up one half of a blast gate. I needed to cut a hole in the center of each of these pieces. I want the pipe to fit snugly into the hole with very little play. These holes need to be very accurate and identical in all 16 pieces.

I grabbed some scrap plywood and clamped one of the blanks to it. I then screwed three pieces around the edges of the blank and garage shop dust collection system uk a toggle garage shop dust collection system uk to hold the blanks in place. I drilled a pilot hole and then cut out the circle with a jigsaw.

I kept away from the garage shop dust collection system uk and then finished the circle using a sanding drum on the drill press. I periodically checked the fit, but despite repeated checking made the hole a hair too big.

I added a layer of masking tape and the fit was perfect. The jig was ready for use. Using a pencil to mark the circle onto the blank. I also numbered the edges so that the blank goes back into garage shop dust collection system uk jig the same way later. I rough cut out the circle with a jigsaw making sure to keep away from the line.

After repeating 16 times, I was left with this stack. The next step in this project is to cut up some PVC. I bought some straight coupling pieces for this next part. I could have used a whole one on each side of the blast gate, but that would have been a little bulkier and would have doubled the cost of the parts. Instead I cut the couplings in half.

I was very careful to cut the coupling exactly in half and make sure the cut was square. PVC cuts very well on the bandsaw.

This leaves a small ridge on the inside edge of the cut. I used a drum sanding bit in the drill press to remove the garage shop dust collection system uk. After sanding, one coupling yields two pieces. I gave them each a quick sanding to smooth the edges. The coupling pieces fit over the sections garage shop dust collection system uk pipe.

This leaves enough unused coupling to install them in the system later. I love this stuff. I buy it at Home Depot and it is considerably cheaper than liquid nails. I used construction adhesive to assemble each half of the blast gate. I then applied some construction adhesive to the outside of the pipe.

I then pushed on a piece of the coupling over the pipe. All 16 halves were assembled and set aside to dry. Also I want the hole in the gate itself to be the same size as the inner diameter of the pipe not the outer. Since the jig is currently sized to route the outer diameter, I simply pushed a small piece of pipe into the jig. Now the router bit bearing will follow the inside of the pipe. I also added a piece of PVC pipe inside the jig.

The router bearing will now ride on this. I marked, drilled, jigsawed, and routed the holes in the gates in the same way I did earlier. I thinned the gates very, very slightly at the drum sander. I thinned the gates very slightly at the drum sander. I very lightly smoothed the inside of the blast gate halves on the combination sander.

Applying glue to just one half of each side. Using a scrap the same width as the gates for assembly. With all the glue applied and a piece of scrap in the middle, I brought the two halves together.

I stood the blast garage shop dust collection system uk on edge to line everything up and added some clamps. After the glue was dry and the clamps removed. I cleaned up the edges at the combination sander.

I cut a groove in two passes at the tablesaw. I also made and rounded over 8 stop blocks for the other end of the gate. All the Sapele parts hand sanded and ready for assembly. Before starting with the assembly, I wanted to come up with a way of temporarily immobilizing the blast gate in the open position. This will allow me garage shop dust collection system uk install the handles so that when they are pushed all the way in, the holes in the gate are perfectly aligned with the dust collector pipe.

To do this, I cut down some PVC pipe little by little, until it just fit inside another piece of pipe. I made sure I cut out just enough to fit snugly inside another piece of pipe. Slipping this piece of cut down pipe inside the blast gate in the open position will make sure the handle is installed in the exact right place.

The pipe holds the blast gate in the garage shop dust collection system uk position. I cut 16 pieces to fill the gaps in the handle. I also cut 16 pieces to fill the gas in the stop blocks.

I spread glue all along the grove in the handle. I put the cut-down section of pipe inside the blast gate to hold it in the open position. I spread a little glue on the Sapele garage shop dust collection system uk filling piece. I used the combination sander to flush up the ends.

I love working with Sapele. It cuts beautifully. A sanding block and grit paper smoothed the endgrain. The handles are glued on for a permanent joint, but the stop-blocks need to be removable. If I ever have to take the gate out of its housing, this end will have to be removed first. The removable stop block end is held on with screws. The stop block ends still have gaps that I want to fill.

I put a little glue in the groove, careful to keep it away from the plywood. I put glue only on the outer half of the gap piece. Once the glue was dry, I flushed up and sanded the ends as before. I removed the stop block so that I can apply some finish. For finish, I used a single coat of Watco Danish Oil. Garage shop dust collection system uk of the blast gates finished. You can see how the Danish Oil adds a warm richness to the Sapele.

The blast gates were left for a couple of days to dry. I installed them in the PVC duct lines that lead to my various tools. In the photo below, the left gate closed leads to my bandsaw, the center gate open to my tablesaw, and the right gate closed to my jointer. These gates control the airflow from my bandsaw, tablesaw, and jointer.

The blast gate for my inch planer in the closed position. Have a go at making some, it was a fun project. If you would like to see all of my blog posts about installing my dust collection system, you can find them here:. I am just getting my first workshop together for scroll saw work and I need a dust extraction system.

My workshop is about long by wide by tall, so I do not need a massive system. I plan to use a Mr. Henry Vacuum cleaner to gether with a see through plastic bucket that I am going to turn into a small cyclone system. Please can you tell me how to size the various pipes I am going to need.

I plan to garage shop dust collection system uk a Proxon Scrollsaw, a small band saw, a bench pillar drill and a few small jigs that will require dust extraction.

I liked your blast gate idea.

Aug 15,  · economical and biggest-selling dust collectors are the two-bag, single-stage models. Single stage means the dust is sucked through the impeller (fan) and dumped into the lower bag. The upper bag collects fine sawdust and lets the exhaust air back into the shop. Nov 29,  · A two-stage dust collector is the best for fine-dust collection, which is the real worry when considering why dust collection is needed in the first place. For one of these units you can expect to pay anywhere from $ on up to several hundred if you need a very powerful setup.

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