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Some joints require both, while others require the use of a scrap board in the horizontal position upper clamp and the workpiece in the vertical position lower clamp. You can add extra support by inserting a second board A Fig.
E1 of the same thickness in the top clamp to ensure that the template is parallel to the base across its length. Page Half-Pins Vs. Half-Tails Some templates have one line Fig. H1 while others have several lines to produce multiple types of joints Fig.
Porter-Cable has scribed icons on the templates to indicate which lines go with which joints. To determine the proper guide for a given joint, place the template guide in the slot on the left side of the corresponding template.
Page Wood Preparation Properly preparing the materials for your project is the key to good-looking and tight-fitting joints. You must cut your wood at perfect right angles Fig. Cuts that are off even one degree will not align correctly Fig. Also, your workpieces must be flat and not cupped. NOTE: For miniature through dovetails, use the accessory kit.
Cut both the pins and tails in the vertical position. Cut the tails first. Use two routers if possible - one for the pins and the other for the tails - to make the process quicker and easier. P4 flush to the vertical board and secure it.
Step 5 - Reposition the scrap board A Fig. P5 so that it is flush with the rear edge of the vertical board B. Step 6 - Remove the pin board and check the fit with the tailboard Fig. For joints that are too tight, move the template away from you slightly. Page Fitting And Troubleshooting Clamp the tailboard drawer side in lower clamp vertical Step 4 - position on the left side of the base with the outside of the board facing the jig A Fig.
Step 5 - Center the board between the farthest finger on the left and the nearest finger on the right of the board. The depth of the rabbet must be deeper than the half-blind router bit depth guide.
NOTE: Cut the tails first. Step 8 - Make a climb-cut from right to left across the outer edge of the tail board to reduce tear-out Fig. Step 9 - Rout in and out of the fingers of the template from left to right Fig. The large amount of gluing surface provides the strength necessary for large projects.
NOTE: If you are using the dovetail jig, you will need the accessory kit to make this joint. You will need the accessory kit for the miniature box joints. S4 flush against the workpiece B. S11 in the lower clamp vertical mounting position on the right side of the jig flush against both the template B and against the right offset guide C with the outside surface facing away from the jig.
T3 on the left side of the template, or by manually setting the router to another depth. Rob is in charge of our Tool and Product Review series - Concord Carpenter Videos where we post all of our tool reviews and video tutorials. Rob approaches remodeling and building construction with a pragmatic and problem-solving approach. He enjoys using his knowledge and experience to help and educate building professionals as well as DIYers on best practices in the construction and remodeling industry.
He's a strong advocate for "raising-the-bar" in the construction trades and promoting the trades to youth. Robert Robillard Carpentry robertrobillard Facebook. All posts by Robert ». Search for more articles here. Enter keywords like roof leak, bookcase, deck, etc to find your topic.
GC, Carpenter, product and tool reviewer at ConcordCarpenter. Necessary cookies are absolutely essential for the website to function properly. This category only includes cookies that ensures basic functionalities and security features of the website. These cookies do not store any personal information. Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies.
It is mandatory to procure user consent prior to running these cookies on your website. A low, contoured gripping surface lowers the center of gravity of this router and allows the router to be manuevered easily.
The unit is super light at six pounds and is ergonomically designed to feel more like a laminate trimmer than a router. The major difference is that this compact router delivers the same power as a mid-sized router with the ability to plunge cut. The most important thing to mention is how quickly and accurately I was able to adjust the depth of cut. The plunge mechanism delivers a smooth stroke for control, and the five-step adjustable turret stop enables stepped plunge cuts for excellent accuracy.
A clear sub-base adds visibility and durability, and the lightweight design provides excellent mobility and control during routing applications. Testing the Porter-Cable PK in the shop and on the job site was fun.
The router never even blinked at this work and had plenty of power and control to cut everything I put it through. I cut dados in Maple and as long as I kept a steady speed the tool cut great. I ran the router down the entire length of the stud just to try to get it to bog down.
I went at a steady speed and it plowed through. No issues. The plunge base was easy to use, adjust and worked very well. Changeover from the fixed base to the plunge base was simple and the locking snap ring was simple to operate. I was impressed.
Making round overs, champhers and nosing was simple and fun with this router. I am going to enjoy this tool.
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