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how-to-build-a-steam-box-for-wood-65 Why steam bend? Here’s how steam bending stacks up against other methods for making curved parts  Cut from solid wood + No form or clamps required, no apparatus to build, just apply a pattern or lay out part directly on workpiece – Board must be wide enough to accommodate the curve, often wasting material – Wood grain does not follow curve of part giving an unnatural appearance – Structural weakness where wood grain takes a short path across the part width (think broken.  For mild bends, grain orientation is less important. 4. Make a steam box. Steaming takes about one hour per inch of workpiece thickness and parts must stay on the bending form for one hour, so unless you make more than one form, the steam box only has to accommodate one part at a time. Building a steam box for bending wood only requires exterior-grade plywood, waterproof glue and an electric tea kettle. I bought my kettle from Lee Valley (see Source, below). It came with an aluminum pipe to direct steam into the box. Any electric kettle with a cylindrical spout for inserting a pipe or attaching a hose will do. Most kettles, such as this one, don’t have a large capacity. You’ll need to refill the kettle three or four times per hour for a box this size. Tongue and groove joints help seal the box’s sides (photo, below right). Form the tongue by milling a 3/in. deep by 3/8-in. How I bend wood at www.- d of going through the hassle of building a wooden box to steam bend wood, I decided to use a mm (8"), thick wall.

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