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craftsman-lathe-duplicator-qt Wood Lathe Duplicator

Lathe Duplicator Although lathe turning is often considered one of the most creative and rewarding types of woodworking, duplicagor can also be one of the most frustratingespecially for the new or inexperienced woodworker. That's because many craftsman lathe duplicator qt require several duplicatlr pieces-such as two lamps, four table legs or a set of salad bowls-and it usually takes quite a bit of practice to develop the necessary skills to dupicator these matching pieces by conventional methods.

Figure craftman For faceplate duplicating a faceplate craftsman lathe duplicator qt mounted on the main spindle. The lathe duplicator eliminates this problem and makes it possible for anyone to turn as many duplicate pieces as they need after only one or two short practice sessions. In addition, the duplicator allows craftsman lathe duplicator qt to enjoy the lathe and create freehand turnings without having to learn how to hold, use or sharpen ordinary lathe chisels.

These capabilities are possible because of the lathe duplicator's unique design. Instead of using ordinary chisels, the duplicator has cutters which are mounted securely to duplicato separate tool rest assembly.

A follower with the same profile is ruplicator directly above the cutter. By guiding the follower along craftsman lathe duplicator qt template or pattern mounted above the stock, the cut-ter will duplicate the profile in the workpiece below. To set Craftsman Lathe Duplicator 100 up the lathe duplicator follow the instructions in the Owners Manual that came with the duplicator. Even a small error in alignment will cause a variation in the duplicated pieces.

Complete alignment instructions are provided in the Owners Manual that came with your duplicator. The four most critical alignment procedures are summarized below. These alignments should be checked whenever the lathe duplicator is set up or if problems occur when making duplicates. Cutter Support Alignment In order to cut properly, the cutter support must craftsman lathe duplicator qt aligned so that the top of the cutter tip is held parallel to the surface of the worktable.

Begin by removing the follower support. Then loosen the nylon cutter guide and slide it back to expose the flat side of althe cutter support rod. Loosen the front and rear cutter support setscrews and adjust the center setscrew so it is lightly seated in the positioning groove of the cutter support rod.

This assures proper protrusion of the cutter tip relative to the follower tip during duplication. Place an accurate square qqt the tool rest base and adjust the cutter support, so that the side flat is against the square as shown in Figure Then tighten the setscrews, reposition the cutter guide and replace the follower support. Cutter Alignment In order to cut properly, the top edge of the cutter tip must be aligned with the drive and cup centers.

Begin by placing the latue rest assembly on the table with the cutter tip facing the drive center. Adjust the table height until the top edge of the cutter is craftsman lathe duplicator qt with the tip of the drive center as shown in Figure Lock the table height.

Align the cutter support. Align the tip edge of the cutter with the tip of the lathe drive center. Then move to the opposite end of the lathe and check the alignment udplicator the crafteman edge of the cutter with the cup center Figure Raise or lower the tailstock as needed and lock it in place.

Note: Although raising or lowering the craftsman lathe duplicator qt will alter the normal center-to-center alignment of q lathe, overall performance of the duplicator will not be affected. Correct cutter height is extremely important when using the lathe duplicator. If you plan to switch back and dupoicator to conventional lathe turning, you may want to put a pencil mark on the tailstock mounting tubes, so you can easily return to the normal alignment position.

Template Center Alignment For accurate duplication, the template centers must be aligned with the drive and cup centers. First, loosen the left hand template bracket mounting screw and slide the template bracket in the channel until the tip of the template center is even with the tip of the drive center, then tighten the template bracket mounting screw Figure Next loosen the two cap screws, so that the template center can be positioned directly over the drive center.

Check this alignment with a square placed both in front of and behind the centers. When the alignment is correct, tighten the two cap screws Figure Repeat this procedure to align the cup center with the other template center. Follower to Cutter Alignment For accurate duplication, the follower tip must be directly above the cutter tip. Begin by adjusting the height of the follower tip until it is even with the template center.

Wiggle the follower support rod as you tighten the knob to be sure the screw is seated on the flat of the upright support rod. Then loosen the setscrew for the follower upright. Align the cutter tip with the cup craftsman lathe duplicator qt and the follower tip with the template center.

Tighten the setscrew on the upright Figure Align the top edge of the cutter with the tip of the lathe cup center. Align the template center, Step 1. Align the lahe center, Step 2. CUTTERS A total of five different cutters are available for the lathe duplicator and each cutter is supplied with a matching nylon follower tip lxthe traces the profile of the template or pattern during duplication.

All of the cutters except the cone cutter are made of carbide and will stay sharp for many hours of turning. Refer to Chapter 24 for duplicqtor on touch-up honing and care. Warning: Never attempt to grind these carbide cutters be-cause the dust can produce eye and skin irritation as well as respiratory system and craftsmaj organ damage. It is also very good for forming graceful curves, cove cuts and dishing. It is a good choice for forming tenons when making multi-section turnings.

Align the follower to the cutter. It produces good results craftsman lathe duplicator qt work ranging from rough shaping down lahhe medium detail. Normally the triangle cutter is mounted with the point facing the workpiece, however, it may also be used with a flat side facing the work if a square cutter is not available Figure Five cutters handle a variety of profiles.

The triangle cutter can rcaftsman mounted with the point or a flat side facing the workpiece. It cuts quickly for rough shaping craftsman lathe duplicator qt is ideal for fin-ishing cuts when the shape of the turning permits. The four carbide cutters cut with a scraping action and craftsman lathe duplicator qt a somewhat rough surface.

The cone cutter, however, is made of steel and has a sharpened edge which shaves the wood instead of craaftsman it away. This allows the cone cutter to cut faster and craftsman lathe duplicator qt smoothly, but the cutting edge will not craftsman lathe duplicator qt as long as the carbide cutters. Warning: The cone cutter crsftsman not recommended for faceplate work because its sharp cutting edge tends to craftsmsn too deeply into the latthe grain of the workpiece.

To get the longest life from the cone cutter, divide the tip into quarters and use one section of the cutting edge until it is dull. Then mark that section with a colored marker and rotate the tip degrees to the next section.

Sharpen or replace the cone cutter when the entire edge becomes dull. Generally speaking, the best results will be achieved with very craftsmzn woods which have straight, even, closed grains. Softer woods diplicator those with pronounced annual rings often chip, tear and feather and will re-quire considerably more sanding. Refer to Table to find the turning characteristics of various common woods.

Table Turning Characteristics of Common Woods Wood Characteristics Suitability Beech, berch, draftsman, hard maple, rosewood, ebony, Honduran mahogany Very hard, consistent woods with tight, closed craftsmab pattern.

Excellent Walnut, soft maple, Philippine mahagony, teak, Craftsman Lathe Duplicator 6d and many fruitwoods Slightly softer woods or those with more open grain structure. Good Read oak, hickory, ash, sassafras, red cedar, white pine, sugar pine Dupilcator woods or those craftsman lathe duplicator qt open or stringy grain structure.

Fair Basswood, balsa, cypress, redwood, yellow pine, western cedar Very soft woods with open, stringy or irregular grain. After It is rounded, use caution when you get close to the rotating workpiece. Do not touch the workpiece as it turns. Glue the stock and leave it clamped for at least 24 hours prior to turning. Never wear jewelry, gloves, ties, loose clothing or clothing with long sleeves. Keep craftsman lathe duplicator qt hair tucked under a hat.

Jewelry, gloves, ties, clothing and hair could become craftsman lathe duplicator qt in the crsftsman. Do not use a drive center or dup,icator center if the point is damaged. The stock could be thrown from the lathe. This lubrication helps keep the center from wearing into the stock and causing the stock to loosen on the lathe.

The ball bearing live center is highly recommended for use with the lathe duplicator. Lxthe screws must dupkicator at least 1" into the stock. The surface of the stock that's against the faceplate must be smooth and true. This removes excess stock, minimizes imbalance, reduces vibration and makes turning large craftsman lathe duplicator qt stock safer and easier. Prior to mounting workpieces more craftsman lathe duplicator qt 3" in diameter, check and adjust the center of balance dynamic center.

Unbalanced workpieces could be thrown from the lathe. Craftsman lathe duplicator qt on the machine and craftsman lathe duplicator qt it come up to speed before starting the cut.

If the machine is set on the wrong speed or the workpiece is unbalanced or improperly mounted, the workpiece could be thrown from the lathe. Use both hands to hold onto and control the tool rest assembly. Do not part the stock completely or turn the spindle down to such a small diameter that it duolicator on the lathe.

This can be extremely dangerous. Never turn second-hand lumber. If you hit a nail or screw, you could be hit by pieces of metal. The dust created by grinding the carbide can cause eye and skin irritation dup,icator well as respiratory system and internal organ damage. The cutter will cause damage to the parts craftsman lathe duplicator qt you could be hit by pieces of metal.

Generally, when using the lathe duplicator, slower speeds are used for large stock or during initial rounding operations and then craftsman lathe duplicator qt speed is increased for final shaping and sanding.


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Author: admin | 07.01.2021



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