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Hardwood-veneer plywood may be a woodworker's best friend: Dimensionally stable, it won't swell and shrink like solid wood when humidity levels change; it costs less than solid wood; and you can find it readily at home centers in several common species. Of course, this workshop standard has an ugly side—or more accurately, an ugly edge. The thin layers or plys of wood that make up plywood show themselves as an unattractive striping best hidden on your projects.
Thin iron-on strips of veneer banding provide a less noticeable remedy; however, best flush trim router bit for plywood heat-activated glue sometimes weakens over the long haul, and you can't add an edge treatment, such as a round-over.
After testing them in our shop, we're ready to reveal the pros and cons of each. The Burgess Edge Set consists of two mating cutters—one to machine a curved recess in the edge of the plywood, and another to shape the solid-wood banding that fits into that recess. To use them, cut your plywood panel to finished size, and then rout the recess. Next, rout the bullnose on a blank of the same thickness as your panel, and glue it into the recess. Finally, trim your panel to finished size, removing the excess banding.
The banding nests between the outer veneers of the plywood, virtually eliminating any sign of a joint line. Think of this bit set as a low-tech, lower-priced version of the Burgess Edge Set. Instead of a cove and bullnose, however, these bits create a V-shape groove and solid-wood piece of banding to match. Unlike the other edge-banding bit sets we looked at, the barrelshaped PlyPrep bit doesn't create male and female workpieces.
Instead, it cuts a shallow cove into the edge of a plywood panel. Because of the cove, you can "clamp" the banding with mere masking tape: Glue causes the panel's interior plys to swell to meet the banding, creating a tight-fitting joint.
To use the bit, set it up in your router table so the groove in the center of the bit aligns with the center ply of the plywood.
Then, adjust your fence so the top edge of the plywood just intersects the cutter. This allows the bit to remove little if any of the plywood's outer veneers. Solid-wood banding can now be glued to the freshly cut edge. If you're looking for a fast, clampless way to band panels, the PlyPrep bit does the job, and for not a lot of money. It's also best flush trim router bit for plywood best option for best flush trim router bit for plywood that you want to wrap completely in banding and show no end grain.
Gotta have that seamless look? Then opt for a set of Edge V-groove bits. Remember, though, that these bits work best on shelving and other workpieces where you want banding on only one edge or two opposite edges because mitering corners is a hit-or-miss process.
Skip to main content. Plywood Edging Bits. Blades and Bits Hardwood-veneer plywood may be a woodworker's best friend: Dimensionally stable, it won't swell and shrink like solid wood when humidity levels change; it costs less than solid wood; and you can find it readily at home centers in several common species. Facebook Pinterest Twitter Text. Printer-friendly version. Read more about Routers. More Routers All Routers.
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