%!$ Easy Diy Woodworking Bench Plans For You #!@

simple-carpentry-bench-position Die Holzsorte der Planken ist beliebig, darf jedoch bei diesem Rezept nicht untereinander gemischt werden!. Whether you want to become a professional carpenter or simply build items for personal use, learning carpentry skills is the first step. Start by building up foundational skills and learning how to use hand and   To gain relevant experience, volunteer for a building organization, work on a construction crew, or become a carpenter’s apprentice. Remember that carpentry is physically demanding work and always take the necessary precautions to keep yourself, and those around you, safe. Steps. Method 1 of 3: Building Foundational Knowledge. Common Carpentry Terms you may come across on the building site and what they mean. What does 'plumb' mean? What is a 'router'!? Below is a a list of Carpentry Terms, a 'carpentry dictionary', full of words you may come across on site or in the hardware shop that you don't know the meaning of. Each has a brief explanation and a link to a page with more detail if there is one on this site. You can click on a letter below to jump straight down to its corresponding section to save time. A b C D e f g h I j k L M n o p q r s t u V w X y z. Carpentry Terms beginni. Mounting the plate on the inside of the postiion reduces the reach of the vise - it can't open as far, because the support plate is back from the edge by a couple of inches. Before you start cutting or drilling the pieces that will make up the top, determine the layout of the top. If you don't, seriously consider using dimensional lumber that has already been planed and sanded. Flip it over, pull out your trusty cutting guide, and cut it to width and to length. Once it is is close to flat you can make long sweeps straight down the length of the top simple carpentry bench position alignment to the orientation of the pisition boards. I benvh 17 boards to glue simple carpentry bench position which is too many to attempt in one go so I glued and clamped 5 together as my initial test of how it would Carpentry Bench Varied Commodities Difference all work.

Other items may include frames, aesthetic or decorative pieces, or even more structural pieces such as stairways, banisters, and hardwood floors. Any other products that involve the cutting and shaping of wood will be usually made by carpenters. A house framer, for example, will work exclusively with the process of erecting the skeletons of homes and other buildings.

He or she will work on a job site with various pieces of wood to create a structure that will support the weight of all materials associated with the building. Please enter the following code:. Login: Forgot password? The build uses construction grade pine and gets most of its weight from a thick laminated top. I'm bad at using hand tools but at least I now can't blame a flimsy bench for my poor technique.

A note on measuring: I live in Australia. We've been using metric since before I was born. I know nothing else. That being said, I know many of the potential readers will prefer the Imperial measurement system.

So I've tried to provide measurements and dimensions in both metric and Imperial. Two caveats - I don't "think" in Imperial, so if I've transposed a measurement I probably won't have noticed.

If any measurement appears unduly massive or tiny, just assume I got it badly wrong. Also, my dimensions in metric have been converted using an online tool. So there may be some very slight rounding as a result - hopefully nothing serious enough to throw anyone off. This is the length I'd have liked, but I had to fit the bench between two brick piers in the garage which limited me to around a foot approx 30cm less in worktop length.

The straightest boards, at least in my local home store, were 4. As a bonus they also seemed to have fewer knots and defects. Simple half lap frames were made by rebating with a circular saw and cleaning up the waste with a chisel. The short stretchers have no rebate as they are simply screwed in place. Interlock the long stretchers and the leg pieces which can be glued and screwed or dowelled together.

I failed to take a shot of the next step - which is simply screwing the short stretchers together to create the bench base assembly. I then laid them out so that any knots or imperfections were placed face down this will create the cleanest looking worktop and helps when it comes to hand planing it flat later on.

It helps if you number or mark the order of the pieces, as the top should be glued up in stages and it's easy to lose track of which order and orientation the timber needs to be laid out. I had 17 boards to glue up which is too many to attempt in one go so I glued and clamped 5 together as my initial test of how it would all work.

I then used the plane to knock off any high spots and dried glue that squeezed out during the glue up. Use baking paper or similar under the boards being glued to both catch any glue that squeezes out and to Carpentry Bench Minecraft Varied Commodities Uk prevent your boards from ending up glued to whatever work surface you are using. Once you've got your laminated top glued into three solid sections I did initial glue ups of six boards, six boards and five boards then glue it all up.

Use as many clamps as you have and apply more glue than you think you need. Do the same on the other end. When you have the straightedge positioned so that you can touch both points with the scribe, and in each case it is touching the straightedge - without moving the straightedge - scribe the line. Use scribes, rather than pencils or pens, because they make more precise marks. Then mark the second hole on the centerline, six inches below the first.

Repeat for the other two holes. To precisely set the span of the compass, use a rule with etched markings, and set the points of the compass into the etched grooves. Place a centerpunch on each of your four points in turn, and press down to make an indentation.

This will mark the center of the hole. Drilling the holes Because of the depth of the holes, drilling each hole became a four step process: 1. Flip the leg, position the jig, and finish the hole off with the Forstner bit. This gives a clean exit. The top hole on each does not extend through, and only steps 1 and 2 are necessary.

If you bought 6' lengths, cut off two 24" long lengths. On one end of each, place a washer and a nut. Screw on the nut only half way, you don't want the end of the rod protruding. Thread the rods through one of the legs, then set the leg flat on the table. Insert dowels into the dowel holes. Place the matching stretchers into place. Put dowels into the dowel holes at the top end of the stretchers.

Place the other leg onto the threaded rod and settle it down onto the dowels. You'll probably have another opportunity to whack away with your rubber mallet. When you have the other leg seated, the threaded rods will extend father than you want them to. You'll want to mark them so they can be cut to length. Place a washer and a nut on each threaded rod, and then tighten down the nut to pull everything tight. Depending upon the wrench you are using, and how much longer the rod is than it needs to be, you may find it necessary to stack up a number of washers, so that the nut is positioned where the wrench can operate on it.

Once you have pulled everything tight. You want to cut it slightly below flush. Then take everything apart. Cutting the rods There's nothing very tricky about cutting the rods. Clamp them to your temporary table, and cut them off with a hacksaw. Make sure you're using a sharp blade. While you're setting up the clamps,. The hacksaw will often damage the last thread when it cuts.

Running a nut off the end will fix this. You'll have to run the nut all the way down from the other end. This doesn't take long, if you chuck up the rod in your drill and let it do the work. Hold the rod vertically, with the drill pointing down, and just hold on to the nut enough to keep it from spinning.

Assembly When you have the rods cut to length, put everything together the way you did before, and you'll have your first trestle. Repeat the same process for the second trestle, and then for long stretchers to assemble the base Once the stretchers and legs have been connected, flip the assembly upside down, and install the levelers.

Then flip it back upright. Next is the shelf. Start with the 24x48" piece of MDF. Clamp this on top of the base, and pencil in the outside of the stretchers and the inside angle of the legs. Flip it over, pull out your trusty cutting guide, and cut it to width and to length. Cutting out the angles is simple, with a jig saw. It's not much work with a hand saw. If you took enough care with supporting blocks and stops, you could probably do it with a circular saw.

Since I did have a jig saw, I used it. I'd decided on an oil-and-wax finish. Oil finishes are by no means the toughest. In fact, they're really rather pathetic, so far as protecting the wood goes. But they're easy to apply, and not even the toughest finish will stand up to the abuse that a workbench will suffer, so it's more important that it be easy to repair.

Wax is usually used to add a high gloss. On a bench, it's there to keep glue from sticking. And then decided that the oil alone would be sufficient for the base. The wax serves to give the surface a gloss which I see no need for , and to make it easier to remove spilled glue and paint which I also see no need for, on the base.

So I oiled the base and oiled and waxed the top. The "Getting Started in Woodworking" video series has an episode on applying oil-and-wax finishes, that includes steps such as wetting the wood, and then sanding down the raised grain.

All of this seemed excessive, for something that I was going to put in my basement and bang on with a hammer. I made a low table out of a couple of step-stools, my hollow-core door, and one of the MDF panels that would eventually form part of my top.

I was concerned that any oil that dripped on the door might interfere with its glue adhesion, when I finally get around to the project for which I'd purchased it. The top side of the top sheet of MDF, though, I planned to oil, anyway.

Ditto for the bottom side of the bottom sheet. Putting the base up on this temporary table put it an a more convenient height than it would have been on the floor or on a full-height table. Applying the oil is easy. Put on some vinyl gloves, pour some oil in a bowl, take a piece of clean cotton cloth the size of washcloth or smaller, dip it in the oil, and apply it to the wood.

You want the wood to be wet. Apply oil to the entire surface, and then go over it looking for dry spots, applying more oil as needed. After fifteen minutes of keeping it wet, let it sit for another fifteen minutes. Then apply another coat of oil, and let it sit for another fifteen minutes. Rub it dry. Wait half-an-hour, and then wipe dry any oil has seeped out. Check it every half hour and do the same, for a couple of hours.

The next day, apply another coat, wait half an hour, then wipe it dry. Do the same on successive days for as many coats as you think are necessary. I applied three.

Remember those fire safety tips you used to get in grade school, about the dangers of oily rags? It was linseed oil they were talking about. All oily rags are dangerously flammable. Linseed oil will self-combust. Linseed oil doesn't evaporate, it oxidizes.

The oxidization generates heat, and the increased temperature increases the rate of oxidation. Linseed oil sitting in a bowl, or spread on the surface of wood, is perfectly safe. But a linseed oil soaked rag provides a vastly increase surface area, so the oxidation happens faster, and the rag can provide insulation, trapping the heat.

The increased temperature speeds up the oxidation even more, which raises the temperature even more, and the runaway feedback can quickly result in temperatures that will cause the rag to spontaneously burst into flame. This isn't one of those "do not drive car while sunscreen is in place" warnings. This is one of those "keep your finger off the trigger until you have the gun pointed at something you want to shoot" warnings.

Rags soaked in linseed oil will catch fire, if you don't handle them properly, and they can do so far more quickly than you might think. Hang them up outside, away from anything combustible, and where there's enough air circulation to keep them cool. Or put them in a bucket of water, and hang them outside later. If you're just setting a rag down for the moment, set it out flat, without folds, on something non-flammable.

Hanging outside in the breeze, the oil in the rags won't retain heat while they oxidize. For the oil to completely oxidize can take in a couple of days, if it's warm, or more than a week, if it's cold and rainy. When fully oxidized, the oil will be solid and the rags will be stiff. At that point, they're safe, and can be thrown in the trash.

Toss them in the trash before that, and you might as well say goodbye to your garage. Before you start cutting or drilling the pieces that will make up the top, determine the layout of the top. This should include the dimensions of the MDF, the dimensions of the edging, the locations of the vises, and of the screws or bolts that will support the vises, and of all of the benchdog holes and of all of the drywall screws you will use to laminate the panels, If you don't lay it all out in advance, you could easily find that you have a bolt where you need to put a benchdog hole, or something of the sort.

I sketched out ideas on graph paper, then drew the plan full-size on the top side of the bottom layer of MDF, using the actual parts as templates. The width of the top is determined by the width of the base. The length of the top depends upon the vise or vises you uses. The end vise I had purchased was intended to be used with hardwood jaws that extend the width of the bench.

I had a piece of 2x6" white oak I intended to cut down for the purpose. The decision to be made with respect to the end vise is whether the support plate should be mounted to on the inside or on the outside of the stretcher. Mounting the plate on the inside of the stretcher reduces the reach of the vise - it can't open as far, because the support plate is back from the edge by a couple of inches.

But mounting the plate on the outside of the stretcher means that we need to add some support structure for the inner jaw of the vise, which the legs would have provided if we'd mounted the plate on the inside.

I mocked up the two scenarios, and determined that with the plate inside the stretcher the vise would have a reach of 8 inches, and with it outside the stretcher it would have a reach of 9 inches. I decided that 8 inches was enough, and that the extra inch wasn't worth the extra effort.

With the end vise mounted like this, the right edge of the top would have no overhang. I wanted the left edge of the jaw of the front vise to be flush with the left edge of the top, the right edge with the left edge of the left front leg.

So the amount of overhang on the left depends upon the width of the front vise jaw. The width of the jaw is, at a minimum, the width of the plate that supports it, but it's normal to make the jaw extend a bit beyond the plate. How far? The more it extends, the deeper a bite you can take with the edge of the vise, when, for example, you are clamping the side of a board being held vertically.

But the more it extends, the less support it has. What you need to determine, Bench Vice In Carpentry Ltd by this drawing, is where you need to drill the dog holes, the mounting holes for the vises, and where you will put the drywall screws you'll be using for the lamination. As well as where the edges of the top will be cut. The next step is to laminate the two sheets of MDF that will make up the lower layers of the top.

First, trim the MDF to slightly oversize. You'll want room to clean up the edges after the pieces are joined, but you don't need more than a half-an-inch on each side for that, and there's no point in wasting glue.

If you're lucky enough to have a vacuum press, use that. Otherwise drill holes for the screws in the bottom layer at all the points you had indicated in your layout. You'll also want to either drill a row of screws around the outside edge, in the bit you're going to trim off, or you'll need clamps all around the edge.

I just added more screws. The screw holes should have sufficient diameter that the screws pass through freely. You want the screw to dig into the second layer and to pull it tight against the first. If the threads engage both layers, they will tend to keep them at a fixed distance.

If you're using drywall screws, you'll want to countersink the holes. Drywall screws are flat-head, and need a countersink to seat solidly.

If you're using Kreg pocket screws, Simple Carpentry Bench Years the way I did, you won't want to counter-sink the holes. Kreg screws are pan-head, and seat just fine against a flat surface. Both drywall screws and Kreg pocket screws are self-threading, so you don't need pilot holes in the second sheet of MDF. Regardless of which type of screw you use, you'll need to flip the panel and use a countersink drill to on all of the exit holes.

Drilling MDF leaves bumps, the countersink bit will remove them, and will create a little bit of space for material drawn up by the screw from the second sheet of MDF. You want to remove anything that might keep the two panels from mating up flat. I set a block plane to a very shallow bite and ran it over what was left of the bumps and over the edges.

The edges of MDF can be bulged by by sawing or just by handling, and you want to knock that down. After you have all the holes clean, set things up for your glue-up. You want everything on-hand before you start - drill, driver bit, glue, roller or whatever you're going to spread the glue with, and four clamps for the corners. You'll need a flat surface to do the glue-up on - I used my hollow core door on top my bench base - and another somewhat-flat surface to put the other panel on.

My folding table was still holding my oak countertop, which makes a great flat surface, but I want to make sure I didn't drip glue on it so I covered it with some painters plastic that was left over from the last bedroom we painted. Put the upper panel of MDF on your glue-up surface, bottom side up. Put the bottom panel of MDF on your other surface, bottom side down. The panel with the holes drilled in it is the bottom panel, and the side that has the your layout diagram on it is the bottom side.

Chuck up in your drill the appropriate driver bit for the screws your using. Make sure you have a freshly-charged battery, and crank the speed down and the torque way down. You don't want to over-tighten the screws, MDF strips easily. Once you start spreading glue, you have maybe five minutes to get the two panels mated, aligned, and clamped together. So make sure you have everything on-hand, and you're not gong to be interrupted.

Start squeezing out the glue on one MDF panel, and spreading it around in a thin, even coating, making sure you leave no bare areas. Then do the same to the other MDF panel. Then pick up the bottom panel and flip it over onto the upper panel.

Slide it around some to make sure the glue is spread evenly, then line up one corner and drive in a screw. Line up the opposite corner and drive in a screw there. Clamp all four corners to your flat surface, then start driving the rest of the screws, in a spiral pattern from the center.

When you're done, let it sit for 24 hours. The edges of MDF are fragile, easily crushed or torn. MDF is also notorious for absorbing water through these edges, causing the panels to swell.

This edging is one of the complexities that Asa Christiana left out in his simplified design. I think this was a mistake. MDF really needs some sort of protection, especially on the edges. Of course, I, on the other hand, with my Ikea oak countertop, probable went overboard in the other direction. I clamped the countertop to my bench base, and used the long cutting guide.

I'd asked around for advice on cutting this large a piece of oak, and was told to try a Freud Diablo tooth blade in my circular saw. I found one at my local home center, at a reasonable price, and it worked very well. Remember, you want the width of the top to match the width of the base, and you're adding edging.

First, cut one long edge. Second, cut a short edge, making sure it's square to the long edge you just cut. Finally, cut the remaining short edge square to both long edges.

The length of the top doesn't need to precisely match anything, so we don't need to bother with clamping the trim before measuring. Glue up the trim on the end, first. Do a dry fit, first, then as you take it apart lay everything where you can easily reach it as you put it back together again, after adding the glue.

To help keep the edge piece aligned, I clamped a pair of hardboard scraps at each end. I used the piece of doubled MDF I'd cut off the end as a cawl, to help spread the pressure of the clamps. Squeeze some glue into a small bowl, and use a disposable brush.

As you clamp down, position the trim just a little bit proud of the top surface. Once you have all the clamps on, take off the scraps of hardboard. You can clean up the glue squeezeout with a damp rag.. When the glue is dry, trim down the strip flush with the panel using a router and a flush-trim bit.

Then cut off the ends of the strip with a flush-cut saw, and clean up with a block plane, an edge scraper, or a sanding block. Leaving the ends in place while you route the edge helps support the router. The strips along the front and back edge is glued up the same way. I suppose you could try to glue both on simultaneously.

I didn't try. When the top is done, we want the edged MDF and the oak countertop to have exactly the same dimensions, and for their width to exactly match the width of the base.

I could see three ways of doing this: 1, join the MDF to the countertop and use my belt sander to sand down their joined edges to match the base; 2, join the MDF to the countertop and use a hand plane to plane down their joined edges to match the base; or 3, use a flush-trim bit against a straight edge to route the MDF to the width of the base, then join the MDF to the countertop and use the flush-trim bit to route the countertop to match the MDF.

So I chose option 3. If you choose the same, you want to trim the edges of the MDF layer prior to joining it to the countertop. In other words, now. Put the MDF on the floor, bottom up. Flip the base and place it on the MDF. Line up the base on the MDF in the posiiton you feel best, then mark the position of the legs.

Sorry, I have no picture of this. Flip the base upright, put the MDF on top of it, then use a straightedge to draw two straight lines joining the outside edges of the legs and extending the width of the MDF. I used the countertop as the straightedge. Use a carpenter's square to transfer these lines onto the ends of the MDF. Put the countertop on the base, put the MDF on top of the countertop, and line up the marks you drew on each end of the MDF with the countertop below it.

I clamped a couple of scraps of doubled MDF at each end to give the router base something extra to ride on at the ends. Edge-trimming endgrain can result in tearout at the right side, so route the short edge before you route the right long edge. Routing the right edge can then clean any tearout that occurs on the short edge..

When gluing the oak edges on the MDF, I made a mistake. On the back side, the edging was positioned too low, which would leave a noticeable gap when the MDF and the countertop were joined.

I was determined to fix it. Either of the strips I'd ripped from the oak countertop to remove the factory bevel looked like it would work, if I could figure out how to rip them safely with a circular saw. I ended up using a couple of strips of MDF and a bar clamp to create a clamp that would hold the strip of oak, and had a profile low enough to fit under the cutting guide.

Once I had the strip cut, I glued it in place, and clamped everything up. I'd intentionally made it oversize, intending to trim it flush. Trimming is a little more complicated than usual, because I needed to trim it flush on two faces.

Aside from the use of the edge guide, flush trimming the edge face was unremarkable. For trimming the top face, I again stood the panel vertically, with the router base riding on the top edge, and the bit cutting on the far side of the panel. Because I was cutting on the back edge of the work piece, I needed to move the router from right to left. And here I ran into another problem. The gap in the edging that I was filling was not of even depth.

That means that on the right side, I was routing away all of the strip I had glued in. The result was significant tear-out. I did what I always do when faced with this sort of gumption trap - I turned off the router, set it down, and walked away for a bit. I've found that whatever action I take in the frustration of dealing with something that hadn't worked right is almost always the wrong one, and usually makes things worse.

What I did, when I came back, was to clamp down the strip where it had torn away, and then to start routing from the other end. I still moved the router from right to left, but I did it in six-inch sections, taking light passes, and sort of whittled the strip flush. As the sections I was working were farther to the right, the strip was thinner.

Eventually I came to where I was trimming the strip away entirely, at which point I took off the clamps and the remainder fell away. A better solution would have been to route a rabbet into the side, so that the added strip always had thickness.

The way I did it means that the strip I glued in is very narrow, and hence very weak, at a certain point. In this case, that's not a problem, because it's going to be sitting under the countertop layer.

I also noticed that because I had only clamped the strip down, and not into the edge, there was a noticeable glue gap where the strip butted up against the MDF.

Again, in this application it isn't visible. But if I was doing something like this on the top of a table, I'd make sure to cut a clean rabbet, and to clamp both down and in. So while for the end vise, if we mount it lower, we can make both the jaws deeper to compensate, for the front vise we cannot, so we want it mounted as close to the edge of the bench as possible.

It's usual to attach vises with lag screws from the bottom, but there is a limit as to how many times you can tighten up a lag bolt in MDF. I decided to use bolts from the top down, embedding the heads of the bolts inside the top. First step was to cut a piece of MDF the size of the base of the vise.

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