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setting-up-a-kreg-jig-041 Login Register Registered Customers. You can also glue pieces setting up a kreg jig 041 to make them wider and sething to work with. Just make sure that the diameter of the straight bit is no larger than the smallest diameter of the dovetail bit to be used. I have considerable experience with conventional…. The While the tapered dovetail spline system is compatible with just about any dovetail setting up a kreg jig 041, Infinity Cutting Tools has taken the time to manufacture exclusive dovetail bits that are designed specifically to complement the tapered dovetail system. New Kreg Pro I saw the video Kreg put out for this new jig and had high hopes for it.

Added by Mike Criss. Added by Alex DrMaster. Added by Philip Miller. Just got a rip-cut and installed my Bosch saw haven't used it yet but saw was a good fit. Got the original ripcut and didn't really like it had trouble cutting straight. New one has several improvements should make it work much better. Is the screw driver impact drill rated?

Posted by Duke Leon on February 15, at pm. Several months ago, I purchased the Kreg K4MS so that I could build the Lego Table as outlined on the companion "buildsomething" web site which exclusively uses pocket hole construction.

I have considerable experience with conventional…. Posted by Robert Ringel on September 17, at pm — 4 Comments. Powered by. David Dean's Photos View Slideshow. Sample coffee table and end table's. Cabin night stands. Need Help? RSS View All.

Add Videos View All. Rip-cut ACS plunge saw Just got a rip-cut and installed my Bosch saw haven't used it yet but saw was a good fit. The bushing can be used in any router or router table that accepts a Porter-Cable-style guide bushing. For smaller projects like jewelry boxes or humidors, I like to use the router table. For larger projects like blanket chests, I use a handheld router.

The key when cutting the spline groove is to make sure you follow the entire length of the tapered slot in the spline router jig and make a complete cut. Don't be afraid to make a second pass if you need to. Small projects are easily routed at the router table. Larger projects are better suited for using the handheld router with the box clamped securely to your bench.

A quick tip for working with splinter-prone material like plywood is to tape the corner being routed with blue painter's masking tape. The tape helps support the wood fibers as the cutter exits the cut, reducing tearout. Another tip is that I like to mark the front and back of the box to help locate the router jig in the same orientation. The jig is positioned so that the "Infinity" logo is always on these marked faces. This ensures that the larger end of the splines are on one face and the small end of the splines on the adjacent faces.

Remember the splines are tapered. A third tip is that when using large dovetail bits, you can always use a straight bit to hog out some of the waste before routing the dovetails. Just make sure that the diameter of the straight bit is no larger than the smallest diameter of the dovetail bit to be used.

This also means that the spline will appear to be taller than the cutting depth of the dovetail bit. The splines are made at the table saw using the tapered dovetail spline table saw sled.

The sled is designed and manufactured for cutting the correct taper on the dovetail splines. The tapered splines lock tightly into Kreg Jig Stop Collar Setting System the groove and make a gap free joint that is easy to assemble and exceptionally strong. The table saw blade needs to be tilted to the same angle as the dovetail bit used to make the grooves in the box. You can use the dovetail bit as a guide to set the blade angle.

An iGaging digital angle guide or Wixey digital angle gauge also comes in handy for this task. With the blade set to the proper angle, make a cut in the sled to create a zero clearance slot for the blade.

I like to make splines out of a piece of material between 2" and 3" long and 8" or so wide with the grain running in the shorter direction photo below.

This results in the grain running the length of the spline, which makes it stronger. The thickness of the spline blank should be the same as the cutter height on the corresponding router bit. The dovetail spline sled makes creating the unique tapered splines a breeze and takes advantage of those short off-cuts piling up in the scrap bin.

I like to use off-cuts of boards for making splines. You can also glue pieces together to make them wider and easier to work with. By making an initial cut then flipping the work piece and making a second cut, the spline is perfectly tapered. The overall width of the spline can be changed by moving the adjustable stop. The first cut is made at the edge of the spline blank, then the blank is flipped over and slid against the adjustable stop on the sled.

The second cut creates the spline. Test the fit of the spline in one of the grooves in the box. If the spline is too loose, move the adjustable stop on the table saw sled away from the blade. If the spline fits too tightly, move the stop closer to the blade. I like to use a small dead-blow mallet to give the splines a tap and lock them into place. A little glue and a tap from a mallet locks the splines in place. Once the glue is dry the overhanging portion of the splines need to be trimmed away.

For this, I go to the table saw. Put a spacer under the box and another against the fence so that the splines are not touching the table top or fence, as in the photo below. I use a strip of double-sided tape to hold the spacers in place. Spacer blocks make trimming the splines at the table saw an easy task.

With all 4 corners trimmed, I head over Kreg Jig Setting For 2x2 White to the router table and use a large flush-trim bit to cut the splines flush to the surface of the box. The shear angle on the router bit's cutters also helps further reduce the possibility of tearout. After trimming all of the splines, the box is ready for sanding and finishing. When trimming the splines, leave a little material to avoid cutting into the box.

The great thing about the Infinity tapered dovetail spline system is you can create some extremely interesting patterns on your boxes. With the 18" tapered dovetail router jig, you can make double — and even triple — nested tapered dovetail splines. In other words, you create one set of tapered dovetail spline joints and then use the router jig with a smaller dovetail bit to rout grooves through the first set of splines. Then you can use a contrasting wood to make splines to fit the grooves within the splines.

To create a nested joint follow the steps listed above then simply reinstall the spline jig, lining up the V-notches in the jig with the center lines made for the first set of splines. Nested dovetails are fun to make by cutting and installing a second spline inside of the first. This method, paired with custom spacing, opens up countless design options. Use a smaller dovetail router bit and cut a new spline slot through the first spline, and install another spline.

For nested splines it's important to make sure to set the bit height accurately if you want to have a consistent reveal around the spline joint line. Spline material doesn't have to be exotic. I use Baltic birch plywood to create a striking design. To create one of my boxes, I used Baltic birch plywood to make the box, using lapped miter joints for ease of glueup and added strength.

The first set of splines are made of walnut. Then I routed through the walnut splines with a smaller bit using the tapered dovetail router jig. The second set of splines are made from Baltic birch plywood. I think it made a very interesting-looking box that leaves many wandering how it was made. It also shows that you don't have to spend a fortune on wood to make exciting projects.

A plywood lid shows off the fact that the only "solid" wood in the project are the walnut splines.

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