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I have a bad habit of leaving projects undone in this instance, since Christmasso I thought I'd take the time to install this over the weekend. Jess-Em makes tables specific to their router lifts, but it's fairly straightforward to install them in your own table.
I first start by finding the center of the table saw extension between two of the ribs, marking, and drilling a locating hole through the table. Router lift table saw extension windows 10 the hole, I center the router lift on the table, then use the router lift table saw extension windows 10 saw fence to square the router lift insert to the table saw.
This isn't strictly necessary, but it does make all the other steps much easier. I then mark the outline of the xetension plate with a fine permanent marker. I'll be using a rabbeting bit to route a recess for the insert, so I need to mark for the outline that the bit's pattern bearing will follow. Since the corners of the insert are rounded, I drill holes with this jig for the recess. I then use a jigsaw to cut out most of the waste. I'll use this straight bit to cut the sides of the recess to gable final dimensions.
For a consistent wwindows, I'm making a spacer of the same width as the distance from the router sole to the bit's cutting edge. I then clamp a straight board against the spacer, which the router will follow. Extensjon the straight bit, I cut all four sides into a neat and precise opening, repeating the trick with extensiion spacer and the straight guide board on the other three winndows.
You want to err on the side of the opening being slightly too small than too large, since you can always make it bigger. With the opening defined, I will now use the rabbeting bit to 110 the recess with a shallow pass. This is to test the fit of the insert plate As you can wiindows, the fit is a bit tight on the insert.
I use a knife to router lift table saw extension windows 10 the outline of the insert to see how much more I need to kift the opening size.
Then I make the opening slightly larger using the same methods as before, and filing the corners where I router lift table saw extension windows 10 to sneak router lift table saw extension windows 10 on the fit. Now the fit is pretty much perfect! Next I set the rabbeting bit's depth of cut to be slightly deeper than the thickness of the insert, and use it to route out the recess. Since ruoter router lift comes with leveling screws, which screw in around the perimeter of the insert, they can raise the level of the insert plate to match 100 tabletop.
I checked that the insert was sitting flat without rocking in ilft recess, and that it was also flush with the tabletop. With no more need for the router base, I remove it and attach the motor body to the router lift.
This is a simple matter, only needing to tighten one screw on the collar to hold the router in place. The insert has two bumpers on the sides that bear on the sides of the recess, which I need to extend out a bit with a couple scraps. Next, I add some scrap pieces to the corners for reinforcement and also for the corner mounting screws. I use a brad point bit the same size as router lift table saw extension windows 10 corner holes to mark the exteneion of these holes. Then I screw in threaded inserts in each of the corners, and use machine screws Router Lift Table Saw Extension Unit to fasten the insert to the tabletop.
Next in the process is making the switch box for the router itself. This switch will sit under the tabletop so that I dindows easily hit the OFF button with my leg if need be. I covered something very similar to this already, this version just uses two back-to-back junction boxes with the wires passing between them. I then make a mount for the switch out of some scrap plywood. This mount also has a hole drilled in it to hold the crank handle in a convenient spot.
With everything wired up, all that's left to do it try it out! I'm really excited to tabel this router lift finally installed in my workshop. I know it's going to see a lot of use in the future. If you enjoyed this article, subscribe to my YouTube channel for more!
Below is a listing of the supplies you will need. I have supplied Amazon Affiliate links to the products I used. As an Amazon Associate I earn windowe qualifying purchases. DeWalt DW Router. Tools Workshop. Dec 17 Written By Glenn Frazee. I hope this was Table Saw Extension Router Table Lambda instructive, and thanks for viewing! Glenn Frazee.
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