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rockler-trim-router-circle-jig-quest Rockler Trim Router Circle Jig | eBay

This instructable will show how to make an accurate and easy to use jig for cutting perfect circles with a router. There are many pre-made circle cutting jigs on the market, but they are fairly expensive, and many of them don't have a very large maximum radius. Several of them also rely on a series of holes to control the size, which can be a problem if you need a very precisely sized circle that happens to be in between the sizes of two of the holes.

I will show how I made a precise circle cutting jig using nothing but scrap plywood, and a few nuts and bolts. This basic plan can be modified to make accurate circles of almost any size. Disclaimer: Please rockler trim router circle jig quest shop safety, especially when working with power tools.

Take all neccesary safety precautions, and don't use any tools or procedures you're unfamiliar with or uncomfortable using. The base rockler trim router circle jig quest could be made of any flat cirdle good material, but preferably MDF or cabinet grade plywood.

Cut the sheet goods to " wider than your router base, and " longer than the largest radius you plan to cut. It will allow me cut circles up to about 46" in diameter. Use rockler trim router circle jig quest pencil to mark the screw mounting holes, the center hole, and trace around the outside diameter. A plunge router is preferable for this, but not neccesary.

I already had the fixed base router that rockler trim router circle jig quest be used in this jig out, and didn't feel like taking my plunge router out of my router table. Tdim the router anytime you install or change rockler trim router circle jig quest is a good safety habit to practice. Clamp cidcle base to a stable work surface, like a table or workbench, with the side you will mount the router to face down.

Then clamp a rockler trim router circle jig quest edge scrap of plywood in this case to the base to circlee as a fence, or guide. Line up the straight edge with the outside edge where you marked the baseplate, and parallel to the queet of the base. This will ensure that the slot will be centered in the base. Using the straight edge as a guide, route a slot between the mark 1" from the baseplate, and the mark 1" from the other end of the rockler trim router circle jig quest. If rockller you look at it, the fence is to the left of the router, start Rockler Trim Router Circle Jig Unity at the end closest to you.

If the fence is to the right of the rocller, start on the end furthest from you. This will pull the router into the fence, which not only makes it easier to make a perfect slot, but is also safer. With the fence still in place, rout the smaller slot the in the same way as the first one.

Drill holes for the mounting Rockler Trim Router Circle Jig Youtube screws, making them just a little bigger than the diameter of your screws. Flip the base over, and using the holes as a guide, trace the baseplate on this side too. Choose which side you want to moun the router on, and chamfer the mounting holes on the opposite side. You want the chamfers just deep enough that the screws rociler sit beneath the surace. Drill or rout out the center hole. It just has rocklerr be slightly bigger than the largest router bit you might use.

A hole saw is probably best for larger holes, but I used a twist bit, and it caught and made a pretty messy hole. It won't really effect anything other than aesthetics, but next time I'll take the time to get the correct bit out.

I did clean up the hole a little with rockler trim router circle jig quest router later. The mounting screws are most likely much too short to reach all the way through the base material. We could buy longer mounting screws, but unless you have a set of really long router bits, the thickness of the base may Rockler Trim Router Circle Jig Kit limit the depth of cuts you can make with the finished rockler trim router circle jig quest. To solve both problems, I reccomend routing a recess in the base for the router to sit down in.

After clamping the base to a work surface with the router mounting side up, rout out the baseplate area, using the line you traced as a guide. It's easiest to start at the center cirlce work around the the hole clockwise, sneaking up on the final size with a few light passes.

Now the baseplate can be removed from the router, and the router can be installed in the jig using the baseplate screws. Make sure all the screws sit flush with the cjrcle suface of the jig so oruter they won't catch on anything. While the jog thing to do is buy a t-handle or star handle for jigs, but I'm too cheap to do that, so I make my own.

It takes a piece of scrap wood, a t-nut which costs just a few cents, and takes just a few minutes to make. I rockker them in bulk to use in all of my jigs, and I won't go into the process here. It's easy enough to simply cut out tim shape you like, drill a hole in the center to accept the t-nut, and hammer it in place.

I didn't have any threaded rod, so I just cut the head off of a cirrcle bolt. Screw the nut onto the center of the threaded rod, and then jog the washer on. Slide the portion above the washer up throught the slot in the base, and then screw the handle on to the top. Alternatively, if you have access to a metal lathe as I do, you can cut the threads off one end of the threaded rod, making a tockler post of a specific size.

That way you can use a drill bit that matches the specific size, and always be sure to have a nice tight fit. The threaded rod with an appropriate sized drill bit should work well enough for most applications though.

Suest step is entirely optional, but I thought it might make it slightly easier to use. The base had quite a bit of uneccesary wood, so I decided to cut rockler trim router circle jig quest off, and round the corners. I also slightly beveled the edges on circlw bottom side with some sandpaper so that they wouldn't catch on anything as they slide around the circle. The first step to using it is setting the post trik.

Measure the thickness of the material you'll be cutting a circle in. Adjust the nut on the post so that it sticks out slightly less than the material is thick.

Mark the center of the planned circle, and drill a hole that the threaded rod post will fit in snugly. Set the post at the desired distance from the router bit, and tighten the handle on top to lock it in place.

If you are cutting all the way through your material, make sure to hang the portion being cut off the table, and keep rotating the material periodically during the cut to keep from cutting the table.

You could also put a sacrificial piece of scrap underneath the material instead. It's generally safer and easier to cut outer edges of circles in a counter-clockwise direction, and inside edges clockwise. If you don't want a small hole in the cener of whatever you're cutting, you can use icrcle sacrificial piece on top.

Drill a hole in a piece of scrap, and use doublesided tape to secure it to the workpiece with the hole at the center of where you want to tirm the circle. Then just increase the depth of cut by the thickness of the sacrificial piece, and cut as usual. Alternatively, if a hole would be acceptable on the underside, but not on top, you can drill the hole only part way through the material, and cut from the bottom.

Have fun, and be safe! I have the same fixed-base Porter Cable router and made a circle-routing jig for it. What I'm trying to sort out rockler trim router circle jig quest how to start the cuttingdo you have to loosen the router height adjustment while it's running trm rotate it down to the depth you want and re-tighten?

I probably should just use my plunge router, I guess! Reply 7 months ago. Reply 2 years ago. Don't ever loosen or attempt to adjust the depth while it's plugged in, let alone running. A plunge router is safer, but it can be done easily without one. Set the depth with the router tgim, plug it in, turn it on while holding it securely it will jump a bit when you turn it onthen slowly lower the bit into the workpiece rockler trim router circle jig quest keeping the side of the baseplate against the fence.

Tip 2 years ago. One very important thing to remember is to take into account the thickness of the cutter bit you are using, and compensate for half of that in your finished circle diameter.

This is great! I came up with a really similar jig on my own. Good to rockler trim router circle jig quest it's a common solution :. Once circe tighten rrim nut to hold the desired size of the circle, it seems like you will be tightening the fixture to the work piece making it hard to go around.? Reply 5 years ago. What none of the pictures show is the rrouter that sticks Best Router Circle Jig Question down from the rkckler under the t-handle. When you tighten the t-handle trij are only tightening the post into position.

The post then will drop into the hole you drill in the center of your workpiece and allow the jig to freely rotate deg around it. Nice looking rockler trim router circle jig quest. Having a good jig is the secret to most of my successful projects.

I use this circle cutting technique frequently, but I just take a long strip of fiberboard and set it up rockelr a fixed radius. I just posted my Cardboard Ball Chair www.

If I cut a lot of circles of various sizes I'd certainly make a jig like this. The all-thread allowed for very rohter adjustments and ciecle radii. I used this to make concentric rounded grooves in an old wood door. The resulting pattern made the door from a very junky piece to something that looked like art. I love using radius techniques whenever possible. You can do a lot with them. By tashiandmo Follow. More by the author:. I would think that most of not all of these materials trm be found in most workshops.

The cost to purchase these items would only be a few dollars. It does of course assume that you have a router rocklet use the jig with. Make a mark on the center line one inch away from the outer edge routerr rockler trim router circle jig quest baseplate.

Apr 28,  · Product Description. Cut flawless circles from 10" to 52" in diameter without complicated math equations! The Rockler Circle Cutting Jig sets up in minutes and mounts quickly to many popular routers made by Porter Cable, Makita, Hitachi, DeWalt, and Bosch. Or, easily drill your own holes to custom fit any router/5(). Cut perfect circles everytime with our selection of circle cutting router jigs. Find great deals online or in-store at Rockler. Buy the selected items together. This item: TRIM ROUTER CIRCLE JIG $ In stock. Ships from and sold by Rockler Woodworking and Hardware. Whiteside Router Bits RU Standard Spiral Bit with Up Cut Solid Carbide 1/4-Inch Cutting Diameter $ In Stock. Sold by AmericaMart and ships from Amazon Fulfillment/5(34).

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