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mortise-and-tenon-jig-for-drill-press-online Mortising on the Drill Press | Popular Woodworking Magazine

We may receive a commission when you use our affiliate links. However, this does not impact our recommendations. Pin this! Lang pages T he mortise-and-tenon joint is fundamental in woodworking. Along with the dovetail, this joint has been used for thousands of years.

If you judge by the number of devices and methods developed to avoid making mortises, you might think it difficult and demanding. In truth, a mortise is just a square hole. If the joint fails it is usually because too little wood is left around the mortise, so it makes sense to let the location and size of the mortise determine the size of the tenon. The first thing to consider is where to locate the mortise — too close to the end of a board leaves weak grain that can easily break while making the mortise, or when the finished joint is stressed.

The width and depth of the mortise are equally important. When planning a joint, take no more than one-third the thickness of the mortised piece, and make the mortise as deep as you can.

The strength of the joint is mainly a function of how far into the mortised piece the tenon goes. That leaves the length of the mortise, or the width of the tenon to be determined. The tenon will be strongest the closer it is to the size of the piece on which it is made. Make the tenon as wide and thick as possible, and at least half as wide as the overall width of the workpiece.

There are five surfaces in a typical mortise. Two of them need to fit just right for the joint to work. Unless you are making a through-mortise, extra space at the ends will let you adjust the position of the piece and easily take it apart after a test fit. A good joint can be pushed together by hand pressure and stay together when you lift it by the tenoned piece. Layout Rules. Whatever method you use to make your mortises, getting them the right size and in the right spot is critical.

With machine methods, it is easy to set where the mortise lies in the thickness, and generally the width of the mortise matches the width of your tool, be it a drill bit, router bit or a chisel.

Depth is also an easy target, especially if your aim is a bit deeper than the tenon length. Unless you are setting up for a large production mortise and tenon jig for drill press online, it will likely take less time to mark all mortise and tenon jig for drill press online mortises and work to your lines.

Getting close by eye will be faster. If at all possible, gang parts together and mark them as a group. Prepare a story stick and you need only to measure once. Knife lines and marking-gauge lines might take a little longer to make, but the payoff is in cutting the finished edges before you start to excavate and in providing a path for your tools to follow. The Mighty Chisel. In recent years it has become fashionable to write about and demonstrate chopping mortises entirely by hand.

There are two steps to making a mortise — removing the waste and tidying up the edges. The mass of a mortise chisel helps considerably, and if the wood is soft and agreeable, you can hand-chop a mortise in a short amount of time.

After marking out the joint location, there are two general methods for using the chisel to chop out the mortise. The first is to make a cut in the middle area of the space and reverse the direction of the bevel with each cut to create a V-shaped recess. Placing the chisel to start the cut requires some finesse, so this method takes a while.

The other method is to start near an end and make a series of cuts in one direction, then lever out the chips and repeat until you reach the desired depth. When the bulk of the waste is removed, drive the chisel straight down at the ends. The mass of the chisel helps keep it plumb, if you have a loose grip when you place it. If the business end of the chisel is square, that is mortise and tenon jig for drill press online aid to keeping it vertical.

And if you position yourself behind the chisel, you will be able to see if it is leaning left or mortise and tenon jig for drill press online. You can tell when the chisel has been driven to an optimal depth by the sound and by the amount of resistance you feel. Pry against the bevel to gain leverage and the back and end scrapes the sides as you remove the waste. The process is essentially the same: Make a series of vertical cuts then lever out the waste.

No Shame in Using a Drill. If you look back in old books about woodworking technique, the use of a drill begins to be recommended right about the time that efficient drill bits became readily available. Again, the method you choose depends on the wood you are working with, the number of mortises you need to make and your desire to get the job done. If your mission is to avoid the spouse mortise and tenon jig for drill press online kids, get out your brace and bit and drill a hole to the depth of the mortise at one or both ends.

That reduces the need for chopping. If you want to be productive, the more wood you can remove by drilling the better — if you have an efficient and reliable way to power the drill.

A drill press, equipped with a fence and a Forstner bit, is ideal. You can use mortise and tenon jig for drill press online bit the exact size of the intended mortise, overlap the holes and be confident that the holes are vertical.

This reduces the chisel work to easy paring on the side walls and perhaps a couple of cuts on the ends. As with the chisel, the important thing is to keep the bit plumb side-to-side, and you can easily see that from the end of the mortise.

After drilling you need to pare the side walls with as wide a mortise and tenon jig for drill press online as you can.

If you marked the edges with a gauge or a knife, you will have a defined channel to locate the chisel. Paring is easier than you might think, especially if you excavated the holes with a drill press; all you need to do is shave off the high spots. In theory, the electric router is the ideal mortise and tenon jig for drill press online for making mortises.

In reality, it is only if you can wade through the dozens of mortise and tenon jig for drill press online and complex methods that are available and arrive at an ex pedient and reliable technique. Most of what you read, however, makes the operation far more complicated than it needs to be.

With a plunge router equipped with a fence and an spiral-upcut bit, you have what you need and can get to work. Remember that the ends of a mortise do not need to be pretty and they do not need to be precisely located. What does need to be precise is the width the diameter of the bit and the location that is controlled by the fence.

It is generally easier to bring the router to the work so you can see what you are doing than it is to plunge the work onto the bit at the router table.

If you can keep from tipping the router or biting off more than the router can chew, all you have to worry about is keeping the fence tight to the work. I usually plunge the bit to the final depth at each end, setting the location by eye. Then I waste the material in between with successive passes that increase in depth.

There are limits to what the router can comfortably do. Beyond that it becomes time for the big-boy router that can be harder to control. The spiral bit pulls the material out of the mortise as you go. Mortise and tenon jig for drill press online straight bit can grind up the wood, but the chips and chunks have nowhere to go.

Routers are also effective for through-mortises in the sides of cases. Drill a hole to get the bit started and to remove some of the waste then square the corners after routing. Dedicated Mortiser. A hollow-chisel mortiser is an efficient method for making mortises, but the cost of this one-trick pony, in both dollars and in space, can outweigh its usefulness unless you make a lot of mortises on a regular basis. A machine with a moveable table costs considerably more.

The performance of hollow-chisel mortisers suffers as the size of the bit and chisel increase. You can make mortises larger than the chisel set by making multiple passes.

Most chisels benefit from a bit of sharpening. Make the outside smoother and touch up the inside with a diamond cone. As the bit chews up the wood inside the mortise, the chips must move up through the chisel to escape. Leave enough of a gap to provide room and give the bit a head start on the chisel. The best practice for making mortises with a hollow-chisel machine is to make a series of square holes with a space in between.

After defining both ends of the mortise, come back through and remove the material that remains. Both the chisel and the bit follow the path of least resistance and bend into an open space next to the cut. Tenons, on the other hand, are much easier to tweak — mainly because you can mortise and tenon jig for drill press online what you are doing and have access to the work.

If your skills in mortising make the size unpredictable, wait and cut your tenons to fit. Err on the size of a slightly big tenon then adjust it until you get a decent fit. Download a full PDF of this article here…. Here are some supplies and tools we find essential in our everyday work around the shop. We may receive a commission from sales referred by our links; however, we have carefully selected these products for their usefulness and quality.

By Popular Woodworking Authors. What are the best mortise and tenon tools to use for your project? Article Index Robert W. All rights reserved Privacy Policy Terms of Use.

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 · The E Z Pro Mortise and Tenon Jig by General Tools is a versatile and durable device that can be used straight out of the box; no assemblage needed. This cutting-edge Tenoning Jig can forge 1/4-inch mortise and tenon joints for any kind of furniture piece you have in www.- ://www.- The first step in making this tenon jig is to cut all the necessary pieces. The dimensions for this can be found on the free plans that you can download in this blog. After cutting the pieces for this tenon jig you can drill all the holes at the indicated points. Preferably use a drill www.- ://www.-

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