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homemade-shop-dust-filter-up There are no dust filters available for my Corsair R, and even if there were I don't want to pay a ridiculous amount for them. So I took the issue into my own hands and made my own. These were very inexpensive, fully customizable, and easy to make so I thought I would share for those of you who have similar problems.  You need to be a member in order to leave a comment. Create an account. Sign up for a new account in our community. It's easy! Register a new account. Using blue shop towels in homemade face masks can filter particles 2x to 3x better than cotton, 3 clothing designers discover after testing dozens of fabrics. Julie Bort.  They built a homemade testing facility that could test particle filtration down to microns and tested every fabric they could find, from coffee filters to industrial materials. They discovered that by adding two blue shop towels and using a design that produces a tighter-fitting mask, they could make a mask that could block up to 95% of the particles they could test, while the cotton masks blocked 20% to 60% of the particles.  3 women set up their own mask-testing shop. Clothing is all about choosing the right fabric for the right use. We don't use insulated down-filled fabric for a swimsuit or a T-shirt jersey knit for a winter coat. Simple Homemade Dust Mite Spray Recipes & Tips. Dust mite protective covers may not be widely known, but they work wonders when fighting against those nasty bugs. Dust Mite Remedy for Your Bed & Pillows. Cover your bed and pillow with the covers for as long as you can when you suspect dust mites are present. They won’t be able to get through the thick material to set up their warm and cozy environment. Bed SheetsDust Mite Remedy.  A HEPA vacuum cleaner is perfect for getting rid of dust mites. As you’re vacuuming up house dust, the HEPA filter traps the dust inside the bag and doesn’t allow it to go back into the indoor air. This is an excellent addition to your household equipment! Use it every so often to keep those nasty bugs away. The other driving factor was that this allowed me to put the shop-vac above the ceiling. Reply 5 years ago. And you can use it for lots of other handy purposes homemade shop dust filter up as cleaning the interior of your car or switch the hose around and it becomes a blower. A one of the best cyclone dust collector system to make at uomemade in just no time. The only keys are that I could find some PVC to hook into the shop vac opening, and that I could find a fitting the hose could connect to on the separator. I opted for ball valves instead of blast gates, mainly because it was going to take homemade shop dust filter up work to match fittings for the blast gate. It has a single motor with 4 squirrel cage fans Homemade Shop Dust Filter 5g on a long shaft in the bottom and 6 washable filters on both sides.

To find the center of a circle, the trick is to simply draw 3 straight lines from edge to edge of the circle. Anyway, if you draw 3 edge-edge lines, and then draw 3 lines perpendicular at the exact center of each of those edge to edge lines, the 3 perpendicular lines will meet at the exact center of the circle.

I simply grabbed a piece of scrap and put a small nail in it. I drilled a hole the same diameter as the nail into the center of the circle I marked earlier. You can at this point spin the wood, feeding it into the router. Once this is done, you should be able to test-fit the piece. It should fit right on top of the bucket as pictured.

Traced top lid to start it cut out identical to bottom. Now we need a circle to glue to the top lid that fits just inside the bucket. This helps stabilize and hold everything in place. The procedure is largely the same: I traced the top lid on some plywood, rough cut it with a bandsaw, and used the router circle jig. I simply kept making the circle smaller past this point, and test-fitting it against the bucket. Once it fit right inside the top of the bucket snug but not tight, mission accomplished.

Cutting the bottom piece starts the same as before. It should drop lower in the bucket than the last circle. As Phil Thien says in his design, the baffle is a critical piece of the separator. This allows dust whipping around the inside of the separator to drop into the bucket and not get picked back up. I started by making a slightly smaller circle than the last one.

This needs to be able to drop about inches down into the bucket. The procedure is identical to the last one. The good news is that accuracy is not at all critical here: like before, I used the circle jig to finish this up and make it perfectly circular. The goal was to eyeball how everything would fit prior to cutting the baffle, in case I needed to make changes.

Rough cut the baffle with a bandsaw or jigsaw. At this point, the procedure is the same as before. I simply used the circle jig on the router table to incrementally cut the baffle until it was a nice, perfect circle.

After marking out the support locations and drilling pilot holes in the center. Glue and screw the supports to the bottom baffle. The next step is to get the supports attached to the bottom baffle. Based on the positioning done earlier, I had marked out where the supports were supposed to go. I drilled pilot holes through roughly the center of the markings and into the supports themselves. Then, I just glued and screwed them in place.

A long bit or similar can hold all of the pieces exactly straight. The top lid first needs to be glued into one piece, exactly straight. This is easy to accomplish by slightly enlarging the nail hole used for the circle jig earlier, and putting a drill bit or similar through both pieces.

I then allowed this to dry before going on to the next step. Connecting the top lid to the baffle now becomes a simple matter of using the long drill bit from earlier through the center of all 3 pieces to make sure everything is straight.

Then, simply apply glue to all 3 supports, drill pilot holes, and screw the top lid into the supports. Now Homemade Shop Dust Filter Table you can use a hole saw bit to make two holes for the inlet and outlet ports. The ideal solution here would be to simply get a hole saw bit as big as the PVC you intend to put through the opening. This is what you should absolutely do. Do not do this, it was stupid.

As you can see, after using my too-small hole bit, I traced a small section of PVC. I was able to take this to the router table and enlarge the whole freehand. It turned out OK, but I would have gotten a much nicer hole if I had simply bought a bigger bit.

Top view after adding screw to hold straight pipe. I put a screw in the straight pipe to hold it a couple of inches away from the baffle. I also put a screw through the elbow piece to hold it at a constant angle and keep it from moving around. You could sit this in your bucket, hook up the pipes, and call it good. As I stated, though, I wanted to have it sit on top of the shop vac so I could roll it all around as one unit.

That meant…. These supports fit snug in the shop vac handles. I wanted to have it be removable as well, of course.

I ended up just screwing another couple of 2x4s to these supports, and then putting one screw through the bottom of the bucket into the support.

When I want to remove the bucket to empty it, this support structure comes with it, but so far it has worked pretty well. It also took two seconds to throw together. Now it was time to plumb it. I ended up having to shave down one of the elbows just slightly to get it to fit into the shop vac. This was quick to do with a router bit in the table, but a sander might have worked too.

Oh well. The rest was a simple matter of cutting and connecting some PVC, which should be easy peasy if you ever had legos. The center hole in the separator connects to the shop vac, the elbow outer hole connects to the hose. When I take the shop vac out, i just pull the pipe out of the separator and turn it to the side, then lift the bucket.

I could probably find a better system, but it works well enough so far. The real test was seeing if it actually picks up dust. The filter bag that is included with the dust collector does not trap the small particles that can be the most dangerous. Upgrading to a 0. It also increases the surface area , which means there is more suction. With more suction, there are more wood chips and dust from your miter saw being sucked up.

The two-part dust collection system causes heavier pieces to fall into the trash can. The lighter materials are sucked up by the dust collector. Your two-step dust collecting system is good to go! As the filter bag fills, the suction power decreases because there is less surface area for the wood chips to stick to.

Including a pre-separator to your design will save you money in the long run. With this set-up, the heavy debris goes in the trash can, and the lighter stuff goes in the filter. Begin by assembling the unit — it is easy to build. The biggest challenge is cutting the holes in the lid.

You can do this by using a degree angle. To be safe with the DIY dust separator, first ground the container to reduce the chances of sparks caused by static electricity. This is our preferred option, and even though it is really cheap, it works really well. And there you have it, a very cheap and very effective homemade cyclone dust collector. This simple dust collection system requires you just to sweep the dust on the ground and to collect it with the hose manually.

It is affordable and easy to construct and will serve as a good home improvement project if you end up cleaning your home with it as well. The two buckets create a large reservoir that you can use to keep your workspace neat and clean and to safely collect dust while you are working and while tidying up after a large project.

Clear space in your shop by installing an overhead hook to hold the hose. It keeps the vacuum hose off the ground or your work table. Doing this is safer for the hose and for you. This is especially good if you tend to work in one area because it will eliminate tangle. This will prevent the liner from getting sucked up into the cyclone and prevent it from tearing. Instead of buying something to connect the hoses, you can cut the bottom of an empty one-pound coffee can and use it as a coupler.

The can has rolled-steel edges, which are much Homemade Shop Dust Filter Near Me stronger than the hose connectors you can buy in a store. Here is a step-by-step process for making a blast gate. Go through the pile of dust that is left over after you work. It will sift out the larger pieces that can cause damage to the filter or the hose as well as any spare metal pieces that may have made their way into the pile.

Allen runs a popular home website, and understands what it takes to educate audiences through online content. Through his focus at home, Allen developed an insatiable appetite for home improvement projects that he could do for cheap on weekends. His ability to clearly share these DIY ideas is a huge asset, and he is a valuable resource to the home improvement community.

Contents What is a dust collector?

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