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The two sides must be mirror images of each other. Eventually the sides will be joined by stretchers. For maximum stability, I made the valet with a flat base, with aluminum rods to serve as a shoe rack. Cut the four base pieces, then use a dado blade to cut the half-lap joints that connect everything.
Take a look at the plans for details. Assemble the base using wood glue in the joints and a little epoxy in the holes for the rod. Once the epoxy has set and the glue is dry, sand the rod flush to the base using a random orbit sander spinning grit paper or a belt sander.
Precision is key when cutting visible half-lap joints. Test fit and fine-tune each joint with care for a striking finish.
You can mill an ideal wide cove after feeding the stock sideways over incremental raises of the blade. Complete on the final pass without raising the blade, to smooth the surface. Remove the remaining marks in the cove with either a curved scraper or sandpaper. Next, cut the three back parts, as well as the piece of aluminum rod. Put a little epoxy into these holes and slide the rod in, then attach the blocks to the back panel.
Put the back panel on the top piece with a thin layer of glue. You will further reinforce these joints later. Cut the hanger support and arm pieces now. Once assembled, glue the entire hanger support assembly to the back of the back panel, keeping it flush at the bottom.
In keeping with the modern look, I used aluminum rod for dowels to reinforce the joints for the top bar blocks and the attachment of the hanger support. To dull the aluminum, scuff it with grit paper. The curved hanger consists of six strips of walnut and a strip of aluminum flat-bar, all laminated around a form.
The extra piece is to prevent clamp marks on the other pieces. To begin laminating, layer the strips on the form, applying glue to the mating surfaces of the wood. Treat the aluminum centre strip the same way, except scuff it well with grit sandpaper first and use slow-cure epoxy in place of wood glue for that lamination. Once all the strips are glued, place the protective strip over the stack with no glue.
Starting from the middle, bend the strips around the form with clamps, checking to make sure the edges stay flush. Give the clamps an extra crank and set the assembly aside until the epoxy has fully cured.
Once the hanger is solid, you need to drill six holes—four for the reinforcing aluminum dowels, and two for hanger support rods. Drilling from the bottom, drive the bit completely through. Take your time. If you drill too quickly, the aluminum plate will heat up and the epoxy will let go. The two centre holes need to be drilled differently than the others. Drill the holes straight down through the top so the parallel rods go in properly.
Drill these holes in two stages, with two different drill bits Woodworking Tray Plans 5g to make mounting the hanger possible. The easiest way to do this is to centre the hanger back on the form and drill straight down into the form. Finish-sand the whole thing with grit paper, making sure to knock off any sharp edges.
To mount the hanger on the stand, put some epoxy in the holes in the bottom of the hanger and in the top of the hanger arm. This suit valet is designed to hold one full suit which includes a jacket, a tie, a pair of pants, a shirt, a belt, and shoes. It's tall enough to keep clothes from touching the ground and does it in style. Perfect in your dressing room, the metal valet brings a dapper look and smart style home. It holds a full suit nicely and perfectly while also offering an attractive design for your space with its steel tube and dark wood finish accents.
The strong white metal ensures durability, while the bar and hanger holds your daily clothing essentials securely. Keep suit jackets, coats, hats and ties in pristine condition with this convenient valet.
Send Inquiry Add to Cart. Chrome and natural wood structure with a heavy base for stability and prevents to tip over. Tag valet stand mens valet stand clothes stand clothes valet stand wooden valet stand suit stand suit valet stand suit hanger stand. Modern Design Suit Coat Rack LS The new design coat rack is made of rigorous technology and attitude with quality and integrity to impress our customers from design to finished products.
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