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table-saw-zero-clearance-insert-replaceable However, with a zero clearance insert, there’s no extra space, and I didn’t want the insert to move at all. Even on the OEM plate there is a very slight gap so to make my ZCI even more snug, I drove a few roofing nails into the edge. The same results can be achieved more elegantly with a set screw, but I found this to work just as well. Step 8: Leveling Screws. This is another step that set screws would have come in handy.  I just bought a used table saw to see if I could do anything with it. The saw I got has a metal insert only about an 1/8 inch thick and 1/4 inch blade clearance. I really would like to use dado blades but what would you suggest making inserts out of. Thanks in advance for any help you can give me. Now put your factory table saw insert on top of your blank, and hit it with a mallet. This will leave a slight indention on the plywood surface where the adjustment screws should go. Now drill holes in these locations and countersink the tops slightly.  You may find that with your standard 10″ blade installed, this 3/4″ thick zero clearance table saw insert will not sit all the way down flush. So what you can do is install a smaller blade temporarily, like one blade from your dado set. Now set your table saw insert in place and run your fence over the top of it to hold it down. Turn on the saw and raise the smaller blade until it cuts partially through the new throat plate. You don’t need to cut all the way through yet, just enough to allow your regular blade to set down flush. For this product you will need a Zero Clearance Insert (ZCI) for your blade. What’s a ZCI? It’s a plate that has a slot for the thickness of Rigid Table Saw Router Insert Method your blade and nothing else (much safer to not have dead space around your blade for wood to get caught into – this translates to higher accuracy with your cuts).  I needed some extra height for the insert to sit flush with my table – small screws on the underside work perfectly! I’m using both sides of Rigid Table Saw Router Insert 3d my plate for different splitter options. Side note: I used the same plastic product (but 1/4″ thick) to screw onto my fence – makes it so smooth! I used 1/2″ MDF for making my setup Ridgid Table Saw Router Attachment Quartz board. One you get through the instructions to actually screwing the drill guide onto your board, use a self-centering bit to streamline the process and get the holes dead-center.

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