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Rounded edges give a project a softer, smoother look. The greater the radius of the round-over, the more pronounced this effect becomes. Also, rounding an edge makes it more durable because it won't show dents, splinter, or lose its finish as easily as a sharp corner. Like a knife that loses its sharp edge, a rounded corner is more "friendly" to people or objects that come in contact with it. Manufacturers classify round-over bits according to the radius they cut.

To determine the radius of a round-over bit, measure either of the dimensions shown in the drawing. After mounting a round-over bit in a router, adjust the bit up or down so the bottom of the concave cutting edge aligns flush with the router base or the surface of the router table. Use a flat block of wood, as shown in the drawing, to check your adjustment. Before cutting your workpiece, test the cut on scrap stock. If the bit extends too far, it will cut a slight ridge into the workpiece surface, called a fillet.

If the bit does not extend far enough, it will cut an incomplete radius. By extending the bit slightly, you can cut a round-over with a fillet like the one shown in the first drawing.

Use a rule to set the fillet depth as shown in the second drawing. By changing to a smaller pilot bearing, you can make a round-over bit cut a beaded edge like the one in the drawing. To change bearings, simply loosen the setscrew atop the bearing with a hex wrench, as shown in the drawing.

A few bearings cost a lot less than dedicated beading bits! With an old handscrew clamp and some scraps of hardwood, you can set up your thickness planer to Skip to main content. Round-over bits basics. Previous X of 8 View all Next Round edges have benefits Rounded edges give a project a softer, smoother look. Radius determines size designation Manufacturers classify round-over bits according to the radius they cut.

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