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If you've considered making your own custom windows or wundow doors, but thought the task was a little too involved, here's a bif set that helps you get great results without a lot of fuss. Window sash sets consist of two bits like those above. Window grill router bit set location them you can make traditionally styled rail-and-stile frames with coped joints and a rabbeted side for accepting glass. You can also make the narrow sash bars and muntins for holding multiple panes of glass our ruter below shows four panes, but your window or door may have many more depending on its size.
All of the coped joints are reinforced with tenons for long-lasting durability. All set? Let's go through the easy steps in using this bit. Here's how to calculate the lengths of your parts, using an 18X24" window grill router bit set location with 3"-wide rails and stiles as an example. First, cut the stiles to the full height of the window 24". To figure rail length, subtract the combined width of the stiles 6" from the finished width of the window 18".
So, for our example we cut the rails 15" long. Also mark the outside edges of the rails and stiles, and place marks centered on the rails and stiles where they intersect with the muntins and sash bar and on the sash bar where it intersects window grill router bit set location ibt muntins. Place the workpiece on the tablesaw face down with one edge against a miter gauge and one end against the fence. Make the cut in multiple passes as shown below.
Place window grill router bit set location face side of a rail on the table and adjust the coping bit up so the tops of its cutters contact the tenon. First, as shown belowstand the stile inside edge up on a work surface, and position the rail to mark the length of the mortise.
Then, rest the rail on top of the stile, as shown below, to mark the mortise width. Use the same steps to mark the position of the mortises that hold the sash bar and muntin tenons. The mortise sindow the sash bar will bir completely through it. With the face side down, mold the inside edges of the rails and stiles. Use pushsticks to pass the stock between the fences. Use a fine-toothed saw to remove the small amount of material on the outside end of each stile mortise, as shown below, and in the illustration in gri,l Stile Detail drawing first illustration above.
If windpw make more than one window or door you may want to set up a router table with a straight bit to do this more locationn. Now's a good time to trim the muntin tenons that intersect the sash bar. Disassemble, apply glue to all mating surfaces, and clamp. Check for square again before the glue sets up. Mount the glass in place with glazing points and glazing putty, or with quarter-round strips Sash Window Router Bit Set 30 of wood mitered on their ends and nailed down but the Glass Stop Detail drawing - first illustration above.
Tracing around miniature templates made of paper or thin scrapwood can be difficult because the Skip to main content. Window Sash Set.
We shed some light on how to use these tricky bits. Facebook Pinterest Twitter Text. Printer-friendly version. Read more about Frame-and-Panel Construction or Routers. Gauge blocks for grilk rail-and-stile setup.
Window grill router bit set location doors. For more related content, subscribe to our newsletter! More Joinery All Joinery. Half-laps by Hand and Machine. How to Handcut a Tenon. Tip of the Day.
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