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rockler-miter-fold-dado-set-plus-error I made some test cuts in better quality plywood and they were much cleaner. And now, thanks to Rockler, we can try it out for ourselves. The secret? Many are made with sides up dafo twice that thickness. Make a test cut and tweak if necessary. So sharp, in fact, that they were initially hard to handle without gloves.

For the best experience on our site, be sure to turn on Javascript in your browser. With just four passes on the table saw, the Rockler Miter Fold Dado Set turns a flat sheet of plywood or hardwood into a box with four sides and a top or bottom. The blade cuts a profiled channel through most of the wood, leaving just the face veneer intact. The joint is then folded, hinging on the veneer, which leaves a seamless corner, and grain that flows beautifully through the joint.

The miter fold blade can be used to create casework, boxes and drawers with minimal tools and setup, and can also be used as an ordinary 8'' dado set. When Rockler Miter Fold Dado Set Plus 10 compared to a simple v-groove miter fold, the Rockler Miter Fold makes a joint that is stronger, easier to clamp and less prone to glue squeeze-out. The unique locking profile keeps the miters from sliding around under clamping pressure, and creates a longer joint line for greater strength.

The Rockler Miter Fold dado cutter uses a rabbet profile at the inside of the joint to reduce this tendency. The result is a strong, clean joint with almost no sanding required. Note: Table saw must be capable of running an 8'' dado stack. Not compatible with SawStop or any other saws equipped with flesh-detection technology. Specially profiled blade is compatible with the included dado set only.

Fold a single sheet of plywood into a neat, seamless box with just four cuts—non-stick coating protects against pitch buildup and corrosion. Use the easy Rockler Miter Fold Dado Set Calculator to see which blades, chippers and shims you need for the material you are using.

Item The Miter Fold Dado Set Plus is a specialized carbide toothed dado stack that simplifies the joinery process when building drawer boxes. With it, you can make a drawer box from a single workpiece; you just dado, glue, fold and clamp. DO NOT attempt to use it with a radial arm saw, miter saw, circular saw or portable jobsite table saw! Rockler recommends sending them to an authorized sharpening service, but they do have a downloadable guide for those inclined to do so themselves.

The Rockler Miter Fold Dado Set Plus Year secret? Plus what? The original release set was bare, silvery steel. I looks a lot nicer now too. Right out of the box, the blades were incredibly sharp. So sharp, in fact, that they were initially hard to handle without gloves. The three full plate blades have sixteen teeth; the chippers have two.

I made utility drawer boxes out of some low grade plywood salvaged from shipping pallets and had a little cross-grain tearout on the exits of a few cuts. But that would be the case with any dado stack unless you use a backer piece. I made some test cuts in better quality plywood and they were much cleaner. Rockler urges you to do so with your Rockler Miter Fold Dado Set Plus Ltd Miter Fold Dado Set as well. You can find blank inserts for most table saws online.

Or make your own by following the step-by-step procedure beginning on page 8 of the Miter Fold Dado Set Plus instruction manual. You will have had to already cut your workpieces to the correct overall dimensions before installing the Miter Fold Dado Set.

If you have more than one table saw — as do many production shops — even better. Once your Miter Fold is set up, you can knock out lots of boxes in no time.

Setup is a little more finicky than with a regular dado stack, setting the proper depth of cut is just as important as dialing in the exact width. Make a test cut and tweak if necessary. The chart and careful measurement got me dead on my first attempt. Next, I tried some slightly thinner plywood, again following the chart. This time I zeroed in on the exact width by shimming. Same with a third thickness. You need sufficient workpiece support on the infeed, outfeed and any table overhang.

For larger drawers and boxes, you may need to enlist a helper. So you should make a second, clean-up pass to get any areas that might not have been pressed sufficiently flat the first time. It sounds like extra work, but it adds very little time to the process.

After dadoing, you have to trim away and discard the four corners.

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