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making-bowl-sanders-01 The Foam Ball Sander is much more forgiving. You can use a small Foam Ball Sander to sand the inside of a vessel. He welcomes comments, questions, and suggestions via email at David DavidReedSmith. Gently remove the strip of tape protecting the tailstock end of the ball. Cut off the tail of the hex drive retain the off-cut clean up the end that is going in to the hole making bowl sanders 01 the file. Turning making bowl sanders 01 lathe on at a very slow speed will make up for any wood movement while drying. To conserve space the patterns are combined.

I do not glue the parts together as the tension of the belt will keep them in place, but that is up to you. For a finish, I use Boiled linseed oil and Past Wax. I use some scissors to cut down the belts to 1" wide and have a stock for the future.

Reply 4 years ago. Introduction: How to Make a Bow Sander. By woodbywright Wood By Wright Follow. More by the author:. About: I have been working with wood since I could stumble into the shop with my dad. About a year ago I moved into a house with no space for a full shop so I decided to take up all hand tool wood working. If it's a suggestion I'd be happy to post it along with this article. Let me know if you would like your email address posted as part of the attribution, or limited to only name, or only first name, etc.

As the Guinevere pneumatic cushion ball sander had come out recently, shaping the foam into a ball was a pretty obvious step. All I had to do was figure out a way to cover the ball with abrasive. All of them worked, but I think the first version took about 5 minutes to change abrasive.

I took several versions in for an extended show and tell at a Baltimore Area Turners meeting. There seems to be an unavoidable trade-off between convenience and durability. Which approach is best depends on the application. Figure The sanding pattern left by a foam backed grit disc sander when the lathe is turning. The sanding pattern left by a grit Foam Ball Sander when the lathe is turning. Figure The sanding Bowl Making Router Bit Excel pattern left after spot sanding with a foam backed disc with the lathe stopped.

The sanding pattern left after spot sanding with a Foam Ball Sander with the lathe stopped. I deliberately started sanding the interior after a rough gouge cut. Nine easy minutes later I had a better surface than I usually get. I used a Foam Ball Sander with , , and grit, and hand sanded with 3M non-woven abrasive. I skipped grits because this was done with an early version where it only made sense to make a separate Foam Ball Sander for each grit.

This article will show how to make a Foam Ball Sander, how to modify abrasive discs to fit the ball, and three different ways to attach the abrasive. Where ease of changing abrasive is paramount, Velcro is used to attach modified loop backed discs. If you want to be more aggressive or bought cheap loop discs that delaminate easily you can add mechanical holding power by pinning the ends of the abrasive leaves between washers.

If durability is paramount you can use modified cloth backed abrasive discs held between washers. For sanding the inside of a vessel the length you need depends on the maximum depth of vessel. The size washer depends upon the size ball you want to make. Prepare the washers. If you are making a Reinforced Velcro ball, cover one side of one washer with adhesive backed Velcro hook material.

Cover the other washer with coarse 60 to grit abrasive. You could use PSA backed abrasive or spray adhesive with plain abrasive. If you are making a Mechanical Attachment ball, cover both washers with coarse abrasive.

Now assemble the mandrel. Spin a nut onto the all-thread about 2 inches. Drop the abrasive Making Bowl Sanders Zip Code covered washer onto the all-thread with the abrasive away from the nut. Now add the other washer, so that the hook or abrasive side faces the abrasive of the first washer. Now spin two more nuts onto the all-thread.

The last two nuts will be locked in place by using two wrenches to tighten them against each other. Snug the other nut against the two locked nuts, holding the washers in place as in [Fig08]. You can cover the edges of the washer and last nut with a strip of masking tape to keep stray adhesive away [as in Fig08 ]. You can also use 1 jaws on a 4-jaw chuck, or remove the top jaws from a 4-jaw chuck. Spread some newsprint over your lathe bed to protect the ways, and spray adhesive on the mandrel while turning the lathe slowly by hand [ Fig09 ].

If you are using the Mechanical or Reinforced Velcro mandrel you will need to apply some foam to the center of the mandrel before winding the rest of the foam on. Spray adhesive on the strip. Then wind the strip onto the exposed all thread until the level of the foam is equal to the diameter of the nuts [as in Fig12 ]. Note that the foam extends past the end of the all-thread.

Figure 12 After finishing winding on the filler foam to the mandrel in Fig Now cut a strip of foam to form the bulk of the ball. For the Mechanical or Reinforced Velcro, this strip should be the width of the distance from the washer to the end of the filler foam you just applied. Take a coffee break now to let the adhesive cure a bit.

Starting to wind foam on a mandrel. Starting to wind self-stick on a mandrel. After winding the foam on a mandrel. Now prepare to shape the ball. Remove the newsprint from the lathe bed so turning on your dust collector will be less exciting. Wrap masking tape or a narrow ripped strip of duct tape all the way around the tailstock third of the foam [ Fig16 ].

Turn on the lathe at a moderate to fast speed and also turn on your dust collector. Use coarse abrasive 80 or grit backed up with a wood scrap to shape the back half of the ball [as in Fig17].

First bring the un-taped portion of the ball to round, then shape the back of the ball [ Fig18 ]. After taping the front of the ball to keep it from unwinding while shaping the back of the ball. Underneath the ball is coarse abrasive taped to a scrap of wood that will be used to shape the ball. Shaping the back of the ball. After shaping the back of the ball. Stop the lathe. Gently remove the strip of tape protecting the tailstock end of the ball. Apply another strip around the headstock end of the ball.

Table Saw Accessories. Table Saw Blades. UHMW Products. Woodworking Plans. PDF Instructions. Free Product Videos. Store Directions. Read Prop 65 Info. Master Bowl Sander Kit Includes: 1 ea. Bowl Sander Mandrels Our Bowl Sander Mandrels are perfect for getting in those tight radius that regular sanders cannot.

Bowl Sander Backing Pads These backing pads protect your disc holder by mounting between the holder and sanding disc. Wavy Edge Sanding Disc Designed as a non-aggressive finishing system, the wavy edge design of the Wave sanding discs eliminates the ridges frequently caused by traditional round discs while producing an excellent finish.

New Wave Abranet Disc Abranet is a revolutionary product for vacuum-assisted sanding operations. Hook and loop design. Aluminum Oxide - durable and long lasting. Resin over resin bonding. Thousands of small holes for dust free sanding with vacuum assist. Better work environment. Sandmaster Watch Video. Heavy Duty Contour Sander Sanding bowls on your lathe doesn't have to be difficult or tedious. System Includes: 1 ea. Heavy Duty Handle 1 ea. Comes with 10 assorted disc.

Previous Page. Gwinnett Woodworkers Association Meets Here. Shipping Information. Ordering Information. The Ultimate Sanding System. Watch Video. Package Includes: 1 ea. Intermittent 10mm thick soft sanding pad holders - add for tight curves 5 ea.

Note: We suggest using a Sharpie marker to write the grit Making Bowl Sanders University on the side of a holder, so when mounted on wall or however you decide to store them it will be easily identified when you need them. Bowl Sander Kits. Each Size Bowl Sander Kit includes: 1 ea. Mandrel 1 ea. Bowl Sanding Disc - 80 grit 1 ea. Bowl Sanding Disc - grit 1 ea.

Bowl Sanding Disc - grit. Master Bowl Sander Kit. Includes: 1 ea.

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