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groove-router-jig-name Radial Router Jig. Sometimes, the jig is more interesting than the project! Home / Feature Articles / Radial Router Jig. By John Hutchinson. Posted December 6,   1. Fasten a large, rectangular plate to your plunge router. The plate must have a hole large enough to accommodate the bit you’ll be using—in this case, a very large V-groove cutter. The first step in building the jig is to buy or make a large rectangular plate (A) for your plunge router (Photo 1). I used a 3/8″ clear acrylic insert designed for a router table. A plate that you can see through is handy for setting up the router’s depth of cut and checking on your progress as you rout, but it’s not strictly necessary.  5. Slide the router between the angles and cut a shallow groove across the stretcher. Mark the precise center of the groove. Advice on using a router jig. How to use router templates. Wonkee Donkee Trend - also, shop for router products online.  V-groove router cutters from Wonkee Donkee Trend. What are Trend chamfer and V-groove router cutters? What are the different types of Trend chamfer and V-groove router cutter? What different Trend V-groove router cutter sizes are available? Ovolo/Rounding over router cutters from Wonkee Donkee Trend.  Using a router jig. You need to ensure you are using the correct accessories if you use any of the jigs available for routing applications. You should check the instructions with individual jigs for precise guides to which bushes and cutters should be used and how exactly the router should be operated when using the jig. How to make a tongue and groove router jig. With this jig you can use a plunge router to route tongue and groove joints in all the boards you might need to. Maximum depth control of the router bit because the router slides directly over the workpiece. You should have groove router jig name least groove router jig name inches of overlap. But first, install the appropriate-sized bearing on the bit. Watch the video here. To be able to work quickly again, I also use brad nails here. Once you have completely grooved out your jig and have no more cuts to make, your template is complete. Now cut the piece in half and you have 2 identical triangles.

Parts of your router jig may need to get fastened together to create a more complex shape. You will need a series of brads or pinheads to connect the pieces in a secure fashion. If you are looking for a more temporary way to add and remove structures to your router jig, you can use drywall screws that can easily be removed as needed.

Your supply list also needs to include a range of clamps that will hold your router jig to your workbench as you cut. These clamps come in a variety of shapes and sizes. Choose the ones that will easily hold your router jig in place as you work. Now, it is time to begin creating the guide rail of your router jig.

You will use this to guide you as you make your router cuts. You should have at least 6 inches of overlap. This will create your guide rail and will help you as you build the router jig. To stabilize your guide rail and keep it off the ground as you work, you can add a scrap piece of wood. All the wood pieces of your guide rail should be screwed together where they connect to make a durable guide that you can move around and use as needed.

This will help you start your template and line up your guide rail to your plywood piece to create your jig. Use your guide rail to support the router as you cut the groove shape you need into your plywood panel. As you move your router along, your guide rail will keep your router steady and help you complete your template cuts. Once you have completely grooved out your jig and have no more cuts to make, your template is complete.

It can be used to construct any wood piece you have in mind. By using these how to make a router jig instructions, you will find that it is easier than ever to create a variety of templates and guides for all your woodworking projects. An expert at home repair, remodel, and DIY projects for nearly 40 years. These grooves should go all the way through the material, to be safe, you can do this in two passes.

These cuts will not go all the way through, they should only be as deep as the thickness of the head of the T-Bolt you are using. All the cut lines are indicated as gray lines on the template. Mark out the hole locations from your own router baseplate.

Make sure you drill deep enough that the head of the screw will not be poking through the bottom of the base but you should not drill all the way through. Drill out a large hole that is big enough to clear the largest router bit you will use for this jig.

Last step is to glue a metal pin into one of the extension base pieces. That walnut dowel is completely flush and the plywood around it did not get marred at all. You can also use this feature to flush up dovetails or box joints that are protruding. You can add 2 attachments on either side of the bit as pictured above or you can just reference off of one fence like the picture below!

You can drill a pivot hole in the center of you workpiece and rotate around it like the picture below. And I am sure this jig has many more uses!

I cant wait to use it on my future project to show off everything it can do! Collapsible Bandsaw Bowls. Adjustable Dado Jig. Geometric Veneer Record Player Stand. Sunburst Veneer Guitar. Hand Tool Sharpening. Interlocking Puzzle Joint. Pool Toy Storage. Modern Storage Bench. Multi Function Cross Cut Sled.

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