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table-router-joint-jig-guide Box joints, also known as finger joints, are a decorative and sturdy method for joining drawers, boxes, and carcases. The joint consists of interlocking fingers and sockets, which are easily cut with power tools. Many woodworkers cut box joints with a dado blade on the tablesaw. But that’s not the only option. German woodworker Guido Henn designed a shopmade jig to cut variably sized box joints on the router table. Download the measured drawing and a cutlist for detailed specifications. Sign up for eletters today and get the latest techniques and how-to from Fine Woodworking, plus special offe. Table Of Contents [show]. Best Box Joint Jig for Router Table And Saw [Review]. 1. INCRA I-BOX Joint Jig - The Best. 2. Rockler Box Joint Jig - Most affordable. 3. Woodhaven Box Joint Jig For Table Saw. 4. LEIGH B Box Joint Jig. 5. Rockler XL Box Joint Jig. 6. Woodhaven Portable Box Joint Jig. 7. Vigian Miter Gauge And Box Joint Jig.  To use the Leigh box joint jig, you need a router that has a Leigh guide bushing, and the router must be mounted on a table or you will find working with it difficult. A complete kit that includes ½ inch adjustable side stop, ½ inch step-over cam, and ¾ inch step-over cam. Glass-reinforced nylon template included. I have received countless emails and messages about adapting the Lynn Sabin Box Joint Jig to the router table, and that is what this article and video are about. Some time ago, I made a video using the Lynn Sabin plans that are available on www.- , very kindly provided by Lee Styron thanks Lee, for doing this. The Leeway Workshop LLC provides quality safety devices for table saws, like Shark Guard, splitters and riving knives. The link to specific plans is further down this article. The plans, as I understand it, were originated by Lee Sabin for use on a table saw, using single bla.

Home Articles Box-Joint Basics. This article is from Issue 25 of Woodcraft Magazine. In the history of woodworking joinery, box joints sometimes called finger joints are a fairly recent arrival. They viewed box joints Free Router Table Box Joint Jig Plans as harder to cut than dovetails. Plus, the joints required glue. True to its name, the box joint found its first practical use later jont mass-produced boxes and crates for storage and shipping purposes. Because the fingers multiply the table router joint jig guide surface area, box joints are super strong, making them the perfect choice for utility boxes and tool chests.

Their decorative appearance is a bonus, lending a unique design element to jewelry boxes and projects like the steak knife box on page The best thing is that with the right jig, you can fashion box joints quickly and easily with either the table saw or router.

You can buy a ready-made jig, but you may want to start off with a shop-made version that can be fastened to your miter guise. This simple but still perfectly functional jig can be made and attached ji your miter gauge in less than an hour. To eouter it you need a flat piece of stable hardwood for the fence, a short piece of T-track, and a handful of common hardware. As shown in Figure 1. Screw the T-track in the groove and fasten the fence to your miter gauge with bolts in the T-track and wing nuts.

Next, install the blades you will be using and set your blade height to match the thickness of your box stock. Adjust the miter-gauge fence so the right side is about 6" beyond the blade and make your first cut through the fence. This notch will be used for the registration pin. Next, mill a strip of hardwood about 5" long to the height and width of the slot.

Precision is important; if you have one, use a dial caliper to sneak up on the exact dimension, as shown below. Make a practice box joint using your jig. Use table router joint jig guide caliper to compare the size of the pin and spacer strip to the first notch cut.

It might help to remove the miter-gauge fence to test the fit. Set the pin spacing for the side by placing the spacer between the registration pin and the blade. Tighten the wing table router joint jig guide to secure the fence to the miter gauge. Butt your workpiece against the registration pin Box Joint Jig For Router Table Column and make the first cut.

Use clamps to support larger boards. Place the notch you just cut table router joint jig guide the registration pin and make your second cut.

Repeat the process until you reach the opposite table router joint jig guide of the board and final pin. Butt your workpiece against the registration pin and make your second cut. Test-fit your joint. Box joints rarely come out perfect at table router joint jig guide cut.

After cutting two practice boards, slide the pieces together and inspect the joint. Ideally, your joints should be perfectly flush, but this is not always practical. A slight amount of finger protrusion is acceptable and easily leveled with a sharp hand plane or a block of wood wrapped with sandpaper. Conversely, if table router joint jig guide fingers are too short, raise the blade.

A loose joint not only looks bad, but also may not hold together no matter what glue you use. On the rouger hand, if a joint requires force to get it table router joint jig guide, the glue will swell the fibers and make the joint impossible to assemble.

Move the registration pin to the right for a tighter joint or to the left for a looser joint. Note that wider workpieces require more careful setup because tiny errors multiply by each pin. If you plan on rows of box joints, you may want to consider guidee dedicated box-joint cutter. Neither setup requires shims.

As an added plus, the tooth geometry creates perfectly square and smooth flat-bottomed joints. Your notches should have clean exit cuts like the first workpiece shown in the photo on routed left. While dull blades can cause blowout, more often a worn fence is the culprit. Two common ways let you make box joints with a router. One is on a router table with a straight bit and a miter gauge fixture that resembles the table saw jig; the other faster and easier way relies on a router dovetail jig with a box-joint template.

Box-joint templates come packaged with some jigs. If not, you can buy them as a reasonably-priced upgrade. The size of the jig will also limit the width of the boards you can use. Note: Unlike table saw and router table jigs, the tightness of a template-routed box cannot usually be adjusted. If you table router joint jig guide a good quality jig, bit, and guide bushing, this is usually not an issue.

Each jig is a little different, but here we worked with one of the most popular models to offer a step-by-step overview. First, install jiint appropriate guide bushing and bit in your router. Now insert your workpiece into the vertical position and align the guideline on the template with the rear edge of your workpiece.

Clamp your workpiece and backerboard securely and rout the fingers, moving from left to right, as shown below left. Rotate the workpiece and cut the other fingers on tuide other end. The opposite side is made in the same fashion. To make the adjacent sides, move over to the right side of the jig and set the right stop. Put a backerboard in the upper clamp. Insert your workpiece in the vertical position against the right stop.

Secure the clamps and rout from left table router joint jig guide right. When finished, you should have perfect table router joint jig guide joint parts, as shown below right.

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Getting Started with Woodworking. Make Something. Pen Kit Reference Chart. Press Releases. Resin Casting. Shop Talk. Woodcraft Magazine. Woodworking Adventures. Download PDF. Create Simple, Strong, and Handsome Corners In the history of woodworking joinery, box joints sometimes called finger joints are a fairly recent arrival. Build a barebones box-joint jig This simple but still perfectly functional jig can be made and attached to table router joint jig guide miter Rockler Router Table Box Joint Jig Yoga gauge in less than an hour.

As shown in Figure 1, mill a groove for the T-track so it centers over the screw holes in your miter table router joint jig guide. To make your first cut on the mating end, place your spacer between the registration pin and the workpiece as shown.

Routef the spacer without moving the workpiece and make your first cut to notch the corner. Fine Points for Finer Joints Box joints rarely come out perfect at first cut. Protruding fingers Ideally, your joints should be perfectly flush, but this is not always practical. Ill-fitting fingers A loose joint not only looks bad, but also may not hold together no matter what glue you use.

Blown out Fingers Your notches should have clean exit cuts like the first workpiece shown in the photo on the left. Box joints with a router Two common ways let you make box joints with a router.

Rout into the ends iig and smoothly to avoid blowout. A D-handled router is easier to control when doing template work.

Some jigs rout mating sides on opposite ends of the template; others use spacers. Write Comment You must be logged in to write a comment. Learn More.

Jun 02,  · Rockler Router Table Box Joint Jig Make strong, tight-fitting box joints on your router table—great for small- to medium-sized boxes!/5(). Sep 23,  · How to make a router table finger joint jig and some tricks to use this finger joint machine. Sometimes the finger in one side are too thin, but with the tri. Jun 16,  · BOX JOINT JIG FOR ROUTER TABLE: All right, folks, I'm gonna get JIGGY with it. No, I'm not going to dance and leap around until the end if this turns out successfully. A JIG is "a device that holds a piece of work and guides the tools operating on it."This is going to .

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