%!$ Easy Diy Woodworking Bench Plans For You #!@

steam-bending-kit-from-rockler-lyrics Put the tip of the hose in. Attach several small curved pieces of plywood to a board to create a bending board, or cut large forms that you can clamp the lyris wood to. The organizer was stained with General Finishes' Candlelight and finished with two coats of lacquer. Sources You'll find a wide selection of specialty woodscrews at McFeely's and Rockler. Lee Valley Hardware,leevalley. Co-authors: 2.

You can add more ventilation to your steam box by drilling holes if you have difficulty maintaining the temperature. Remove the steamed wood with heat-resistant gloves when the time is up.

Turn off the steam generator and carefully open the steam box with heat-resistant gloves. Remove the steamed piece of wood and begin the bending process as fast as possible before it loses its pliability. Method 2 of Insert the piece of wood you want to steam completely inside a plastic bag.

Use a plastic bag or plastic sheet tubing that is big enough to cover the whole piece of wood from end to end. If the bag only has 1 open end, then cut a hole in the other end so the steam can escape from both sides.

Clamp the bag with the wood to the side of something or set it on saw horses. Use clamps to secure the wood to the side of a workbench or other support.

The idea is to suspend it in the air to allow the steam to flow around the wood in the bag as much as possible. Try to steam wood outside whenever possible.

Steaming inside can get very hot, and the humidity can damage other tools in your shop. Cut a hole in the plastic bag and insert the hose of your steam generator. Make a small incision in the middle of the plastic bag just big enough to insert the hose from the steam generator. Put the tip of the hose in.

This is the temperature that water boils and generates steam at, so as long as your bag has sufficient ventilation it will stay at that temperature.

Multiply the thickness of the wood by 1 hour for every 1 in 2. You can stick the thermometer in 1 end of the plastic bag or poke a small hole in the side to stick it in. Tilt the bag to one side wearing gloves to let the condensation drip out. Lift up the bag at an angle when you are done steaming and let all the hot droplets of condensation fall out to the other side. This will make it safer to remove the wood from the bag.

Remove the wood from the bag and proceed with the bending process. Keep your heat-resistant gloves on and pull the wood out of the bag. The faster you start bending it, the more pliable it will be. This could work well for larger pieces of wood that you can just bend and clamp against a large form, such as a boat. Method 3 of Make a plywood form or bending board to shape the wood to. Cut plywood to create forms to shape the wood you want to bend. Attach several small curved pieces of plywood to a board to create a bending board, or cut large forms that you can clamp the steamed wood to.

You will attach the steamed wood to this form with clamps. Alternatively, cut up several smaller curved pieces from plywood or MDF, then screw or nail them to a backboard to create a mold for your steamed wood. You will need to make pieces for the inside and outside of the curves so that the steamed wood is held in place between them.

Clamp the steamed wood to the forms if you cut large plywood forms. Place the wood you are bending against the form, then clamp it to the form. Start with the flattest area, secure it in place, then carefully bend the wood around the form. Try to work as quickly as possible. The longer you take, the harder the wood will be to bend.

Have all clamps handy. Bending should be accomplished within five minutes after removing the blank from the steam box so you may want to rehearse your procedure. Fire up the boiler. When steam steadily flows out of the drain hole, slide your blank into the steam box. Steam blanks for one hour per inch of thickness regardless of the width. Remove the part from the steam box and bend it [ Photos below ]. Working quickly, position the steamed blank between the anchor block and the end block on the tension strap assembly.

Clamp the blank to the bending form and bending arm, applying clamps both vertically and horizontally. Begin to bend the blank around the form. Thick parts, such as the legs on the desk, require significant force so put your body into the bend or enlist a helper.

Thick parts, such as the legs on the desk, require significant forcea so put your body into the bend or enlist a helper. Thick parts may not bend in one operation. When you feel too much resistance, remove the part from the form and re-steam it for 15 minutes.

As the bend nears completion, remove the bending arm clamps interfering with the bend. Then draw the free end against the form with a one-handed bar clamp. Clamp the straight portion of the leg to the form and then add clamps along the curved section. Allow the part to cool for one hour and then quickly transfer it to a drying form.

Clamp multiple thin strips at the bend to prevent surface splintering. Leave the part on the form for one week. Safety note! Steam scalds skin on contact.

Opening the steam box releases a cloud of steam, so keep your face and any other bare skin away. Wear heavy leather gloves when handling steamed blanks. Make sure the drain hole remains open. Do not pressurize the steam chamber: Pressurized steam is detrimental to successful wood bending and extremely dangerous.

Source: Boiler: Steam-bending kit no. Sources: Spring steel strip,. Tension-strap hardware for complex curves: S-bend unit no. Lee Valley Hardware, , leevalley.

Wood can be so damn straight! Oh sure, you can always grab a trusty jigsaw and a little sandpaper to make a few curves. Well, the kit comes with everything you need to start steam bending wood, with the exception of a box to do it in.

Oh, and the water. From curved boxes, boats, unique furniture, or just beautiful wood arches my personal fave , harnessing the power of steam is a time-honored tradition in working with wood. Technical Details via Rockler Makes it possible to give nearly any wood species enough plasticity to bend or curve to your liking. Use it to build unique chairs, toys, oval Shaker boxes, instruments, specialized molding, doors, handrails, and more.

Easy-access reservoir may be refilled during the steaming process for unlimited steam. Wood bending no longer has to be exclusively in the realm of the woodworking elite. Thanks to Rockler, just about anyone can start wood bending with the power of steam.

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