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free-woodworking-plans-keepsake-box-review We are also including a video tutorial below that will help you in a better way that how to do it yourself. Everything is fairly free woodworking plans keepsake box review as diagrams, images, the list of supplies and tools need etc. Firstly, we have a picture I found on Pinterest from an unknown original source. We are including some source links if you want to get ideas to build a toolbox. You might ksepsake them all over the scenes of movies, and the truth is that they are really very comfortable.

The carriage is just four pieces of plywood or MDF. See the Cutting List, below, for dimensions. This will position a slot right in the middle of the box. Cut all four middle slots. Use a second spacer board for the final set of slots. Using spacer boards eliminates the need to move the router table fence for each set of slots. You will, however, have to reset the height of your router bit for each set of slots and this may require some trial and error testing.

This is where the guinea pig box comes in handy. Cut scrap material first, readjusting the fence until you end up with key material that slips smoothly into the slots in the corners of the box. Make sure to use a zero-clearance insert to prevent the strips from falling down into the saw next to the blade.

Cut the key material into triangles with your bandsaw or a small handsaw Photo When gluing the triangles in place, use glue sparingly and make sure you fully seat each key into its slot Photo Sanding the keys flush with the box sides is fun because you finally see the decorative effect. My tool of choice for this operation is a belt sander mounted upside down on my bench and equipped with a grit belt.

To prevent gouging make sure to keep the box parallel with the sanding belt when sanding. All the boxes shown in this article got a final sanding with grit sandpaper followed by a couple coats of spray lacquer. One can is enough for three or four boxes. Note: Product availability and costs are subject to change since original publication date. Grizzly Industrial, Inc.

Rockler Woodworking and Hardware , rockler. This story originally appeared in American Woodworker January , issue January , issue Purchase this back issue. Lay out the box parts exactly where you want them using a paper window. The window helps you see the grain patterns for each part before you cut them to final size.

Miter the box ends and sides on your tablesaw with the help of a tablesaw sled. Miter one end of all the pieces first. Then clamp a stop block to the sled when cutting the other ends.

Set up a pair of stop blocks to limit the length of the cut. Attach clamping jigs to the ends and sides of the box. Add spring clamps to one corner at a time. Square the parts by adjusting the position of the spring clamps. Let the glue set for a few minutes before adding the bottom and the last side. Double-check that all the parts are square. If the box rocks , level the feet on a sheet of grit sandpaper.

The top of the box can be leveled in the same way, if it needs it. Follow up with finer grits. Build a carriage to support the box while cutting the corner slots for the keys.

Screw temporary degree blocks to the carriage sides and use the blocks to position the seat boards so their beveled ends just touch. Remove the degree blocks before using the carriage. Rout the key slots through the mitered corners. Cut the center slots first. Finally add a second spacer and raise the bit for the top and bottom slots and cut them. Saw wood strips for the keys using a small-parts sled; simply a rectangular scrap with a small block glued to one corner.

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