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circle-router-jig-2020 Router Circle Cutting Jig. November 23, The hallway of our new house is quite dark so we looked at getting some windows installed. My wife found some stainless-steel portholes online which fitted the style of the door. The challenge is to cut a big round hole into a door which is 44mm thick. It needs to be reasonably accurate as there is only so much adjustment in the window. I mentioned this on twitter and a circle cutting jig was recommended. I found this simple one from April Wilker which explained what I needed to create. The process for making it is on her page quick and easy circle cutting. Our new Trim Router Circle Jig allows you to use the new crop of compact, plunge-style trim routers to cut circles from 6 to 36 in diameter!   Rockler Trim Router Circle Jig. Predrilled to mount to most popular trim routers. Review: 4 stars out of 5. (79) | Q&A (28). Item #. Skip to the end of the images gallery. Rockler Trim Router Circle Jig. Rockler Trim Router Circle Jig. A simple yet effective router jig for making circular cuts - this is pretty much the standard for any carpenter or luthier - even a bit more complex.  Make sure you’re measuring you’re radius distances from the center of the dowel hole where your swinging board attaches to the bottom of the router bit. If the bit is 1/2″ diameter, you can measure and mark your radius 1/4″ longer so you can center the bit. That’s all there is to it!.

We may receive a commission circle router jig 2020 rkuter use our affiliate links. However, this does not impact our recommendations. Touter joint; simple jig. Three pieces of plywood are circle router jig 2020 you need to cut a cigcle sliding dovetail socket.

Improve roter router techniques with these four simple, shop-made circle router jig 2020 jigs that are easy to use and just as easy to build. Sure I use hand tools for some parts of furniture building, specifically when cutting dovetails.

The jobs completed with those tools, I accomplish with my router and a router jig. The routing techniques shown in this article are a circle router jig 2020 of the correct router bits cirfle with dirt-simple jigs made from leftover pieces from other projects, such as scraps and plywood. If you use my favorite router jig along with a pattern bit, you have a setup that is a multi-tasker and is as easy as can be to position for accuracy.

Circle router jig 2020 jig I call a square-platform jig. To make the jig, start with two pieces of plywood cut to the same size. Attach the two with glue and a few brads keep the brads away from the edgesthen add 20220 third piece to the front edge to act as roufer lip — similar to a bench hook — and the jig is ready for work.

The key is to keep the edges of the jig straight and square with that third piece, which I call a catch rail. Keep it square. 2200 key to this jig is to keep the edges perfectly square with the catch rail that is attached to the bottom face of the jig. Glue and brads are the joining force. This jig is best when used for cutting dados for shelves or for creating a dovetailed cirlce for drawer dividers. The greatest thing about this jig is the ease of clamping.

No longer is it necessary to use more than a single clamp. One clamp holds the jig to the workpiece and does not allow any movement of the jig.

When a clamp is positioned at the lower left-hand corner of the jig as shown in the photo below, the jig cannot move away from the workpiece due to circle router jig 2020 cigcle. And the jig cannot slip to the left because the front piece acts as a catch.

As long as the clamp is secure, no amount of force will allow a shift in the jig. This makes it easy to clamp and quick to adjust from one work area to the next. Quick oruter secure. The design circle router jig 2020 the platform jig allows a single clamp to hold the jig in place.

This allows the jig to move to the next layout line quickly. To use this jig, do any layout work, then slide the jig into circle router jig 2020, always 0220 the jig to the left of the work area because Makita Router Circle Jig Analysis the normal operation of a router pushes the tool to the left if the jig were set to the right of the work area, it would be a struggle to hold the router firmly against the jig circle router jig 2020 use. Next, add a clamp keeping a clear path for your router base and allow crcle pattern-bit bearing to ride along the edge of the jig.

With this setup, wherever the jig is, the router bit follows. I began using this jig due to the circle router jig 2020 dado bottoms produced by my circle router jig 2020 dado stack. My stack had exterior blades that were slightly higher than the chippers and this caused an unwelcome profile at the bottom of the dado.

At that length, the jig stretched across the entire width of the sides and created a dado in a single pass. There is circle router jig 2020 ghastly profile to try and hide. Cut one dado or dados and the results are the same — predictable and accurate. One-pass dado. The correct router bit along with this jig provides a simple and quick method for cutting dados that are through, or simply stop before reaching the end of the workpiece to create a stopped dado.

Having so much success creating dados with this jig, I wondered what other operations I could make easier by using this setup. One area that came to mind uig drawer dividers. Rouher chests I build use sliding dovetails for joining dividers to the case sides.

How could I adapt this jig? What Jif discovered was that I had to change the router setup, not the jig. Again, simply align the jig with your layout marks, add a 20220, then cut the dovetail socket into your workpiece.

Additionally, remember to use the cigcle router bit to create the male part of the joint. The second half of this operation is completed at a router table. No guesswork needed. Once built, the jig is a snap to align with layout lines; hit the mark every time.

Designed to fit. The equal width of the bushing and the widest portion of the dovetail bit is what makes this setup work.

The dovetail bit cuts exactly to the outside edge of the bushing. As the bushing travels the edge of the jig, the dovetail slot is perfectly aligned. My router bits are sharp and able to make this cut without difficulty. How about housed dovetail sockets? Then follow up with the dovetail bit in a second router, as shown in the opening photo of this article.

The entire operation is completed with one clamping setup. Once the joinery is complete, trim the extra material from the edges to leave a clean circle router jig 2020 edge.

Are you wondering why I suggested you keep the brads located away from the edges of the jig? When using those saw guides, the base of the saw rides on top of the guide while the blade cuts at the edge. This setup is great for aligning the guide to the cut line.

I adapted this idea to use with my small router bits in lieu of guide bushings or bearings. It works great for plowing small Bosch Router Circle Jig Jacket grooves or dados such as when routing out cubbyhole dividers circke desk interiors.

Constructing jigs such circle router jig 2020 these is simple. Here, too, I have a few scattered about the shop that work with speci c router cicle. I even take the time to label each jig so I know with which bits it works. No bearing is no problem. Design this simple jig to have the base plate rub the fence as the cut is made. Make one for each router bit.

To complete the building of the jig, install a router bit into the router, set the depth 202 cut to a bit stronger than the circle router jig 2020 or plywood, then with the router base running against the fence, make a cut. The newly cre- ated edge is the exact cutline of the router bit and aligning this jig is as easy as clamping circld your layout lines. Not all the best shop-made jigs are pieces of plywood arranged in some design.

One of the most useful jigs is simply a straight piece of stock or two pieces stacked together, what I call a straightedge jig. There are a couple operations where these shine. Circls use is for simple straight cuts on pieces too large or too awkward to hoist onto the table saw.

A second use is to create a tenon for installing breadboard ends on a tabletop. Or, you can use this to create everyday, run-of-the-mill tenons. Each of these circle router jig 2020 works with a pattern bit; the depth of cut determines the routet of plywood needed for the jig. If I plan to create a smooth cut across an edge, a single thickness of plywood is best. For example, if I were trying to cut the angled slope on a case side of a slant-lid desk, it would be nearly impossible to hoist the panels up to a band saw, or to control a panel at a table circle router jig 2020. But trim close to the line with a jigsaw, clamp a plywood straightedge at the layout line, then make a pass using rputer router while the pattern bit rides smoothly along the guide.

The same operation is perfect for rputer large routfr, too. You know how hard it can be to trim a large top with a panel-cutting sled. Once ccircle achieve parallel sides at a table saw, use a square to lay out one end cut, position a plywood straightedge at the layout line, clamp the circle router jig 2020 in cidcle and jgi the end square. Repeat the same steps at the opposite end of the top. A single thickness of plywood is sometimes not thick enough to allow the bearing to ride against the guide without cutting into the workpiece too deeply.

A circle router jig 2020 thickness of plywood remedies that problem. I use this two-piece setup to create tenons on large panels or tabletops. To do this, just set the two-thickness guide on your layout lines, adjust the depth of cut on the router, then waste away the excess from each face, leaving a tenon intact and centered. By using a pattern bit and plywood jig or dircle, you clamp directly on your layout lines and go for it.

Ideal edge treatment. A pattern bit matched with a single layer of plywood is a perfect way to trim ends of wide panels or large tops. With the bear- ing running along the guide, a clean, straight cut is achieved.

Two layers for tenons. Cifcle second layer circle router jig 2020 ply- wood rouetr the circle router jig 2020 to make it possible to rab- bet the end.

This is a great setup for the first step for breadboard ends. As you can tell, I use a pattern bit with plywood jigs for many operations. And bit diameter is not important. Additionally, I use bits with either a top- or bottom-mount bearing. However, plywood is also where Circle router jig 2020 turn for intricate work with patterns.

Possibilities abound.

rockler router table box joint jig Box joints are strong and attractive, and with the help of our Router Table Box Joint Jig, they're also straightforward to make. This jig uses precision-machined solid brass indexing keys to ensure uniform finger spacing and an airtight fit. Apr 06,  · April 6, December 15, Share this post with your friends. As a woodworker or maker, one day you will need to make a wooden circle for that particular project. Now you only have to place the router circle jig on the disk that you just placed on the workpiece. Do this by entering the bolt into the hole of the disk you just placed on. 1 day ago · This jig is best when used for cutting dados for shelves or for creating a dovetailed socket for drawer dividers. Due to its usefulness, I have more than a few of these jigs in my shop made in different sizes and thicknesses for different techniques and for use with different router bits, but my favorite setup is a 1″-thick jig (two pieces of 1/2″ plywood).

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