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What is the best design for a round mallet? It has to do the job, feel good in your hand and remain comfortable as you use it. Three weeks ago, while at Peters Valley , I had a chance to make a few mallets and try out their feel and comfort levels.
I am not an expert turner but I know my way around the lathe and can produce a decent bowl, a furniture leg or a cutting-board handle. I know I rely too much on sandpaper, and occasionally my spindle gouge catches on my revolving blank, but I am able to turn well enough to execute my designs.
Therefore, I decided to concentrate only on the handle design. I turned my first experimental mallet as part of my spindle turning demo. I decided to turn a mallet that would be long and hefty, to be used mainly for driving a froe into logs for splitting them. As a turning blank I used a seasoned beech branch that I brought from home.
My design followed more or less options B and D in my drawings. When turning an object such as a tool handle, it is good practice to turn it oversized, then remove the object from the lathe, hold it in your hand and try to simulate its use. Or even better, to do some actual work with it. Then bring it back to the lathe and slim it down as needed.
This process took me a while but it was worth the effort because in the end, the mallet turned out comfortable to hold and effective in use. After finishing my demo and while my students were venturing into this craft, I decided to keep my experiment going and make a few prototypes to help me figure out the best design for my hand.
So I decided to use a band saw instead. After sawing the log into four parts I began turning the mallets. No matter how hard I tried, I could not cleave this log. It might have been because it was just too dry, or perhaps because I should have used a splitting axe instead. Please stay tuned; next time I will show each of my mallets and grade them according to my own comfort scale.
You can also find collections of the episodes at ShopWoodworking. Now available are Season 1, episodes ; Season 1, episodes ; Season 1, episodes ; Season 1, episodes ; and Season 2, episodes Here are some supplies and tools we find essential in our everyday work around the shop.
We may receive a commission from sales referred by our links; however, we have carefully selected these products for their usefulness and quality. I have quite a bit of it that had been dried for about 5 years.
I was quite proud of the out come, so I stained it and finished it like fine furniture. Well I figured that fine stand deserved to be used with a fine wooden mallet.
I turned the head using a piece of hard maple and then turned a handle of walnut. Salt Lake City. San Diego. San Francisco. San Luis Obispo. Santa Barbara. St Louis. Professional Category. Search Professional Category. Design-Build Firms. General Contractors. Home Builders. Landscape Contractors. Carpet Dealers. Door Dealers. Flooring Contractors. Window Contractors. Home Stagers. Window Treatments.
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