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Like a lot of people, after retirement I built a woodworking shop. I looked at the commercial dust collection systems, and did not like the look of the wood shop vacuum setup 3d hose laying all over the shop. I also did not think I needed the capability of running several machines at once since it's just a hobby shop. I decided to look at the possibility of using a smaller diameter wall wood shop vacuum setup 3d piping system using PVC.

My wood shop vacuum setup 3d here was that a smaller diameter with adequate CFM resulted in higher velocity, hopefully resulting in similiar performance using one machine at a time. I also wanted to use my existing shop-vac, knowing from experience that the 5. The last requirement was it had to turn on automatically, I was getting tired of "aw crap", forgot to start shop-vac first!

With all the above, the photos pretty much explain where I went from there. I opted for ball valves instead of blast gates, mainly because it was going to take more work to match fittings for the blast gate.

I wrapped duct tape on the PVC pipe end to the size where I could use a hair dryer to expand the vacuum hose and slide the hose over the duct tape.

When the hose cooled, it made a perfect fit. I decided early on to use the Dust Deputy cyclone and capture most of the dust and chips before they made it to the shop-vac so that I would not have to clean so often. The other driving factor was that this allowed me to put the shop-vac above the ceiling.

More floor space and less noise. I have half filled the 30 gallon drum with sawdust and have yet to empty the shop-vac or clean the wood shop vacuum setup 3d. I decided to anchor the PVC pipe going through the ceiling by using a floor flange for electrical conduit and drilling a clearance hole for the PVC, then gluing the PVC in place.

I also used wood shop vacuum setup 3d pipe clamp above the ceiling on the PVC. I, luckily, have all 5 of the machines I use the shop-vac on, on one circuit, which simplified the automation requirements as I just had to monitor one point.

I settled on a design that did not limit the current in case I did try to run multiple machines, using an Aprilaire 51 current sensing relay that is normally used for humidifier circuits triggered from the furnace fan motor wood shop vacuum setup 3d. It is only rated for 50 watts so I used it to drive a relay. When I first prototyped the circuit, the relay was energizing immediately. After a replacement wood shop vacuum setup 3d sensor gave the Wood Shop Vacuum Setup Windows 10 same result, I started experimenting with loading, and determined that although the specs said 50 watt max, it should have also said 10 watt minimum load.

The particular relay I used only draws 10ma and measures 5k ohms resistive load, so I added a 2k ohm 20 watt wirewound resistor in parallel with the relay coil to increase the load and keep the wood shop vacuum setup 3d from a false start.

The system has been running about a month, and works to my expectations, with more than enough vacuum and velocity. One gotcha in my system is wood shop vacuum setup 3d paper barrel. I closed all of the valves with the shop-vac on and it imploded. Nice ad for Shop-vac I suppose. I'm not good at writing conclusions, or writing at all for that matter, so I end here I guess.

I'd be happy to answer any questions. I modified the circuit by replacing the original relay with a single contact relay and replaced the ohm resistor with a 40 watt light bulb. Wood shop vacuum setup 3d has ran well since then, with no false triggers, but I have procrastinated updating this site. I also added a wall switch directly across the Aprilaire current sensor to aid in shop cleanup.

The switch energizes the relay to start the vacuum directly, so I can connect a 20ft hose to clean the floor. Looking around the one that worked the best was a swimming pool skimmer. Live right I guess. The hose reaches everywhere in the shop, even the cobwebs in the corners, and standard attachments all fit. I left the valve on the other side of the room, true it's not quite as handy, but can I reach it easy this way and this lets me put the flexible vacuum hose high on the wall for the swivel path of the saw.

I also ran a dedicated outlet on the wall for the saw from the sensed circuit across the room for the other tools on the vacuum system.

Again, since I only use it for one tool at a time, there is plenty of capacity of both the electrical and vacuum system. Thanks, Steve. Steve - great idea and thanks for sharing. I've wood shop vacuum setup 3d exploring how to build one of these and the pvc Y and valves are perfect. A couple of things I did that may be of help is 1 bought a remote outlet that I can carry in my pocket and can start the vac from anywhere in the shop which is really handy at least as long as you don't take it back into the house with wood shop vacuum setup 3d : 2 check out this video for a dust collection bucket which I've found to really work well.

Maybe smaller than you'd like but may be helpful for others. Reply 4 months ago. Question 2 years ago on Introduction. Question 3 years ago. Do you feel your shop vac has enough suction to handle the length of tubing you have? I am thinking about using a 6. My run will be feet before connecting to tablesaw etc.

Also I am thinking on putting vacuum in a noice preventing cabinet. Do you feel it will over heat? I currently use the Dust Deputy atop a 5 gallon pail before going to my shop vac.

I recently bought the HF 2 HP dust collector system. I really like your set-up. For a hobby wood shop, I wanted to start my shop vac with a remote. I don't do electrical and didn't want to spend a lot of time and money on this. Amazon carries now a lot of outlets with remotes, but my shopvac is 15amps, 6. Wood shop vacuum setup 3d with 3 separate outlets labeled 1,2,3 and a remote with 3 buttons to operate these outlets individually.

Works through walls and other obstructions. The Harbor Freight link won't paste here. Search for Indoor Wireless Remote System 3pc.

Item I found this through a youtube video where the person went to HF and found a Stanley brand equivalent, but I had no luck finding that online or at HF so settled for the house brand.

Anyone on this post have any input regarding DWV vs Schedule 40? Any reason one couldn't use DWV? Reply 5 years ago. Would have used more if shop were bigger, since you only open one at a time. Thanks so much for this. Exactly what I was looking for. While I'm comfortable with electronics, I have some old X10 outlets with a remote. I may just try that for awhile to switch on the vac. Thanks again! The ball valves work well as a vacuum seal, but once in a while they get stiff and hard to close completely.

WD40 loosens them back up. Probably fine dust on the ball is the culprit. How do the costs compare? Reply 6 years ago on Introduction. The 2" PVC pipe and fittings elbows, wyes, couplings, etc. Total cost of a PVC system would be less, and the wood shop vacuum setup 3d are available at any home improvement store.

A common complaint of the 2. The 2. I will say that it is kind of neat to be able to see dust moving through the clear 2. In my opinion, it appears that the advantages of PVC stronger, seals better, easier to find parts for, less expensive, available in longer lengths are enough that it makes sense for me to go forward with PVC.

Thank you for writing this instructable! I am in the planning stage of building a basement workshop. I have a few pieces of the clear 2. However, the more I research and think about it, it seems that using 2" PVC would be better and probably less expensive.

How well do the ball valves work for dust collection? The commercially available 2. Thank you! Could u give some more info on the dust collecting chamber itself? Wood shop vacuum setup 3d did u use to put it together are there any baffles inside? Reply 7 years ago on Introduction. If you are referring to the barrel where the sawdust ends up, it is just a 30 gallon paper barrel with a metal lid that lifts off.

There are no baffles inside at all. I suppose most people would use a metal barrel but I wood shop vacuum setup 3d this one and it is much lighter. Really outstanding. I have never gotten around to much beyond building a DIY cyclone thing, but I have every intention of getting on it when it gets warmer

Dec 03,  · A secondary option is to build your own dust collection system using a shop vac, which can be picked up for less than $ The Wood Whisperer breaks down the leading budget dust collectors, with. Cen-Tec Systems Quick Click 16 Ft. Hose for Home and Shop Vacuums with Expanded Multi-Brand Power Tool Adapter Set for Dust Collection, Silver out of 5 stars $ $ 63 ($/Ft) $ $ Build an Automatic Shop Vac/ Power Saw Switch: In a first class woodworking shop, the craftsman merely pulls the trigger on his power tool and the dust collection system turns on, too, thanks to a device called a current sensing switch. OK, so my shop is .

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