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One the other side I used a forstner bit to cut four small holes that fit the shop vac wheels. Both pieces just sit in the indentations and stay in the cart as I wheel it around. I got 4 swivel caster wheels for the shop vacuum cart. I like the way that travels around. I could have gotten two swivel casters, and two rigid casters that do not turn. If you have any sloping areas, you may want to consider getting casters with brakes.
I made a structure that goes around and over the drum with the Dust Deputy on it. I installed the Dust Deputy on one side of the drum lid, to leave room for the hose storage on the other side of the lid.
I did some research to make sure the Dust Deputy does not need to be installed in the center of the drum, it does not. The structure I built holds the 20 feet of hose on one side. I used wood screws and wood glue to connect most of the parts of the cart. In some spots I used my brad nailer. I can hit them with the brad nailer, and move onto the next part. Using the brad nailer for plywood is slightly tricky, make sure you line it up in the center and keep it straight, or the nail might pop out the side.
Then I used my smallest drill bit and drilled holes on each end of the plywood where I wanted to use my brad nailer from the other side. I glued it, put it in place, then used the brad nailer between the two drilled holes, which made sure I was using the brad nailer right in the center of the plywood pieces.
I bought the Eagle yellow 20 gallon drum. I just put the Dust Deputy over to one side, to leave room for the hose storage, and marked and drilled holes so I could bolt the Dust Deputy on. I used some silicone around where the Dust Deputy would go, so it was well sealed, then bolted that on. I went ahead and painted the cart. I filled the brad nailer holes with some wood putty first, then sanded everything.
I gave it a coat of paint, sanded very lightly after it was dry to smooth out where the wood grain was raised, then gave it a second coat of paint. The dimensions of your cart will depend on your shop vac size and drum size you end up with.
I tried to make mine as small as possible. I used an octagon calculator online, and found if the outside of each of the 4 pieces is about 4. All of this of course can be modified to however you think for your cart. My hose reel holds the 20 feet of hose easily.
Like I mentioned before, it is a little large. However, the twenty feet of hose, and the way it keeps the filter pristine clean for maximum suction is a real plus.
We built a simple hold-down, that keeps the shop vacuum's hose close to the holesaw. With the hose clamped in place and the shop vacuum running, make a series of progressively deeper cuts, lifting the holesaw clear of the workpiece between plunges. This clears the sawdust from the saw's teeth and makes cutting holes faster and much less frustrating.
When I recently remodeled my shop, I installed a dust-collection system and enclosed the ductwork within my shop walls. But I soon had more equipment than outlets and no easy method for adding more collection ports.
To make my limited number of ports serve more machines, I bought some recreational vehicle RV sewer-hose fittings as shown. With these, I can quickly disconnect the hose from one machine and connect it to another machine nearby. The crushproof rubber hose flexes easily and extends to reach several machines. The fittings lock down tight-thanks to their waterproof rubber seals-yet release with a quick twist.
I installed an air-filtration unit in my shop and plugged it into a minute timer-controlled outlet. This lets the blower continue to pick up any dust that might be suspended in the air after I leave. Now I don't have to remember to come back later to turn it off. With an old handscrew clamp and some scraps of hardwood, you can set up your thickness planer to Skip to main content. Breathe easier with these shop-tested tips for keeping your shop tidies and your air cleaner.
Previous X of 10 View all Next. Good fence makes a better cyclone collector After adding a garbage-can chip separator to my dust-collection system, I decided it would be easier to take the chips to the curb if I put a trash-can liner in the can.
Brew up some vacuum-hose connections Looking for a better way to hook up sections of 4" flexible dust-collection hose?
Here's a quick-and-easy dust-collection blast gate Here's a dust-collection blast gate you can build quickly and easily without spending much money. Hook-and-loop strip ends dust-bag frustration If you have trouble holding the lower dust-collection bag while tightening the band clamp that secures it, try this. Rake out the big pieces A garden rake isn't standard shop equipment, but it sure comes in handy for separating hose-clogging chunks from a pile of shop debris.
Free-wheeling floor nozzle keeps on moving It's great to have a powerful shop vacuum, but I often battled with mine to keep it from sucking the floor nozzle tightly to the shop floor.
Make holesawing easier; vacuum sawdust away If you struggle with dust collection every time you mount a holesaw to your drill press, try this. RV hose fittings speed dust-collector hookups When I recently remodeled my shop, I installed a dust-collection system and enclosed the ductwork within my shop walls.
Timer delays air-filter shut-off I installed an air-filtration unit in my shop and plugged it into a minute timer-controlled outlet. Facebook Pinterest Twitter Text.
Read more about Dust Collection or Dust Collection. The Lowdown On Dust Separators. Ductwork-Worthy Dust Collectors. Dust Collectors.
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