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Peel the tape toward the opening to prevent lifting small chips of veneer. With a chisel, complete the angles at the corners of each recess. Clamp the template to the blank, shown below. Note: Keep the bushing tight to the template at all times. Any place it pulls away from the template creates a gap between the inlay and recess. At the end of the cut, hold the router in place, shut it off, and allow the bit to stop before lifting the router.

Scrollsaw or bandsaw the keys from the blank, following the routed outline. Then clean up the edges with a chisel and file, slightly undercutting them to create a tight fit in the recess. Now glue and seat the inlays as shown below.

For flush inlays, sand the inlay even with the surrounding surface after the glue dries. Apply a thin, even coat of glue to each recess. Cover the inlays with a scrap block and seat them with a few light blows from a mallet.

Skip to main content. Install goof-proof, airtight inlays. Simple router bushing kit makes it easy to add perfect-fitting inlays to your projects. Prepare a template A shop-made template in the shape of your inlay guides the bushing. Facebook Pinterest Twitter Text.

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