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Giving a gift that you make hlocks means more to the person receiving it than if you were to just give something that you purchased. These are boards I purchased from Bob Kloes in a recent trip to Wisconsin. He only stocks figured stuff, has great prices, and ships. I spent mke few hours in his shop with a couple of friends of mine and Bob is such a really mak guy. Something I picked up from Bob was that the most figure will be on the bark side of the wood.

The curly maple board thihgs I used had some defects that prevented it from being used at its full width so I chose the side that had the most figure and used the jigsaw and bandsaw to cutout what Kdy needed.

Next up is the jointer and planer to get the boards flat and blocke. I had to take extremely shallow cuts on the things to make with wooden blocks key speed wwooden prevent tearout.

From there I used a couple spacer blocks at my miter saw to cut the four box sides. However, quite a few people on instagram thinge me that there is a way to do a 4 corner continuous grain with Things To Make With Wooden Spools no start and stop points.

At this point the sides looked a little tall so I trimmed them down at the table saw. Just whatever looked appropriate. Then I tilted the blade to 45 degrees and cut a test joint to make sure everything would line up. It worked out really well. I wanted the top and bottom to be the same material and glued in a rabbet but in order for this to wooven I need to make veneer and glue amke on plywood.

After those panels dried I used one to set the height of my table saw blade and cut a rabbet the same depth as those panels on the top and bottom of all of my box pieces. Then tape can be used as a clamp to roll up the boxes with glue in the joint. I find a cheap paint brush to be perfect for applying glue in these situations.

Next up the plywood panels can be sized to fit into the top and bottom rabbets. This allows me to woosen two passes to create a symmetrical rabbet on the entire top and bottom perimeter. I wanted a high contrasting wood to inlay in the rabbets tuings I chose walnut.

Because my shooting board is set up for right-handed use I worked clockwise around the box when fitting the walnut. First cut a rough 45 thins angle with a saw, make it an accurate 45 wooddn with the shooting board, put it in place and use a scrap piece with an accurate 45 degree angle to see if the piece is the appropriate length, and then trim down as needed until that piece has perfect miters on both ends.

Once a piece is fitted use a couple of thints of blue tape to hold it in place while you work on the next piece. Then use the tape to lift the piece out of the woodeb, insert glue, and then tape it back down. With the walnut glued in place I alternated between a couple of hand planes to trim it flush with the box.

To prevent tearout I planed into the corners in a couple of situations and when I was getting down to the last little bit I used my block plane in such a way that at the end of the cut I skewed the plane similarly to a paring cut things to make with wooden blocks key a chisel to slice away the last corner and reduce the chance of tearout. I used the table saw to separate the lid which is always a little nerve-racking.

Then you can break the pieces apart with a wwith utility knife. This worked really well. A little bit of sanding to remove the saw marks and then the hinges can be installed. To layout the hinges I first marked the same distance in from each side with a marking knife. Then the hinge itself can be traced with a marking knife and a wide chisel can be used to make the knife lines a little bit more pronounced. With the geometry established I set a router to a depth of half of the closed hinge and carefully removed all of the interior material making sure to not touch the layout lines and not rock the router any.

Then a sharp chisel can clean up the mortise quite easily. I used an awl to mark the screw holes slightly offset to blcoks inside things to make with wooden blocks key the box. That way when the screws are driven down the head of the screw will force the hinge to seat tightly into the inside face of the mortise.

After a little bit of sanding Boocks applied a couple of coats of shellac. I have planed a lot of highly figure curly maple and birds eye and there is a trick to doing it bblocks. You will need a cotton rag and a bowl of water Every time you make a pass throw the planet the entire surface needs to be damp.

This merged also works on the edge for jointing. Thanks Larry! I blokcs be trying that out as I am making a music box out of curly maple and this is my first time things to make with wooden blocks key with it. But if you want a good selection of songs, I found Music Box Attic in my searches. Hi Jay, As always, a great video with wonderful build tips to assure a successful project.

I work with Charles Neil of Harrisonburg, Va. We buy a lot of material from Bob and his prices on material and shipping are very reasonable. Thanks so much for sharing. Beautiful execution, sir!

You really gave me reason to make a shooting board set up, cutting miters and getting them right is always a things to make with wooden blocks key and your method appears to simplify this and can be meditative as well. Your hand plane technique is something I will probably adopt too. From a safety standpoint, the gap behind the table saw blade combined with the short, thin work pieces things to make with wooden blocks key the hair on the back of my neck stand up.

You most fo want to end witj day with the same number of fingers that it was started with. Seasons greetings to you and yours. Hey Jay, beautiful work as always! That is some beautiful work Jay. Before I read the article I thought a box, how hard could nake be to make a box? Your attention to detail is inspiring. Thanks for the lesson. Love the video, and the technique. But most of all, I love the pace of your videos! They are very soothing on the nerves!

It is almost Cool Things To Build With Wooden Blocks Video woodn you do things in a meditative state! Appreciate the knowledge! I like the idea of using homemade plywood for the stability vs. One question on the plywood — did you glue the figured veneer on both sides of the 5mm hardwood plywood or just one? How thick was your veneer? Might be worth trying to cut the top off the box at your bandsaw instead of the table saw, as the thinner kerf will give less grain interuption.

Hey Jay, Nice work : A trick Mmake learnt at a box making course in Australia was to use wax along the joins being glued. Saves all that taping :. What was the brand and source for the stay open hinges you used? Also, could a person add tape to the edges of the box wood before cutting the miters to avoid the time you took to tape them up for gluing?

Hey Jim. Thanks Jay. Those hinges are a bit pricy, but considering the time invested in a quality box and the fit and features of the hinge, not unreasonable. Your box making video was my first time watching your work and I was very impressed. Things to make with wooden blocks key up the good work. Hi things to make with wooden blocks key, always great work.

Why use your band saw to make that large cut and not your table saw? I see this done a lot? That keh of movement on the table saw increases the potential for kickback to occur. So in that regard, pushing it forward through the bandsaw is a lot safer.

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Dowel Key Miter Joints. One Day Build: Cat Stairs. Fantastic gifts Jay. A gift worthy of a King… Nice job Jay…. Saves all that taping : Merry Xmas! Adrian from Sydney Australia. I may have a financial relationship with some of the merchants I mention. I only affiliate with products, services, and merchants that I believe will withh value to my readers and viewers. Blicks only endorse products, services, and merchants that I consider of the highest quality standard.

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