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rockler-plantation-shutter-jig-70 Woodworker's Journal Plantation Shutters Plan | Rockler Woodworking and Hardware

Wooden shutters can add a serious touch of class to any room and they are a great option for rooms that require privacy like bathrooms. While wooden shutters look amazing they are often extremely expensive and most often need to be custom built to fit into the unlimited number of window sizes available today. So last year when Rockler announced they were going planttaion be offering a shutter building system I was very excited. The shop has one large window that lets tons of great light into the shop.

So I wanted a great set of blinds or shutters to accomplish that task. Bonus points if I could get natural wood shutters to match the rest of the wood shop. Rockler agreed to send me a kit along with the louver materials to build two wood shutters for the shop. As with any customer, I had to source the other misc. If you like the look of the shutters above then you should keep reading to see how easy it is.

The key to this project rockler plantation shutter jig 70 buying a plabtation from Rockler for building wood shutters.

The wizard takes you step by step and asks you for all the necessary measurements, type of shutter, size or louvers, etc. Once you get the blue prints from Rockler it will rpckler a complete list of materials.

The list of materials will include products you can buy directly from Rockler like the louvers, louver pins, control arm pins, and router bits that are needed. The first step in building your custom wood shutters is building the rails and stiles for the shutter frames.

The blue prints that Rockler provides give exact dimensions for rockler plantation shutter jig 70 shutter frames. The shutters also have some nice edge details that give a really nice look. The left piece is the shutter stile which has a simple round over edge detail. The detail is made using a router bit which you can get from Rockler it will be listed in the material list.

The piece on the right is the shutter rail. When the two pieces of joined together it makes a really nice detail. The next step is drilling holes in the shutter stiles. The holes will hold the louver pins. Drilling the holes is very easy Rockler Plantation Shutter Jig 10 when you use the jig that is supplied with the shutter kit. As you can see above the jig is set up to use on both the left and right stile at the same time. The prints tell you exactly how long each louver should be.

If you buy them from Rockler they will come slightly longer than you need. This will let you cut them to length and be sure you have a nice smooth cut. I recommend setting up a stop at the miter saw so you can be sure each louver is cut to the same exact length. Once you cut them I recommend lightly hand sanding the edges for a nice clean professional look.

The holes are drilled plantatjon special bushing bits that come with the rockler plantation shutter jig 70 and a jig. The process is easy and quick to use. The pins can be purchased from Rockler. For my frames I used pocket screw joints. However, you could use biscuits, dominoes, or dowels to make the joint.

I also glued each of the joints to ensure a rockler plantation shutter jig 70 lasting tight fit. I found it very useful to assemble the top and bottom rails to one of the rockler plantation shutter jig 70 before installing the louvers. Next I installed each of the louvers into the stile that I already connected to the rails. Rockler plantation shutter jig 70 you can see above I laid out each of the louvers one by one rockler plantation shutter jig 70 the entire frame was filled.

The control arms are built out of a small rectangular piece of wood. The top rail also needs a slot routed in it so the control arm can tuck out of the way when the louvers care closed.

Rockler also sells a template jig for that as well as shown below. The shutter control arms are connected to the louvers with a small wire hook. One hook is installed in the control rockler plantation shutter jig 70 and one hook is installed in the louver. The two hooks are looped together. To install the hooks the directions recommend using a pair of pliers as rofkler above. The hook is pushed into the hole and stays in place with a friction fit on the hook barbs.

I found it difficult to do and ultimately the shutters are a bit difficult to operate with pantation design. For my shutters I chose to hang them from the window jamb using 3 simple hinges per shutter. The shutters look amazing and they work just like I had hoped.

As you can see the shutters look amazing and they match my shop really well. When I want some light I can easily open the louvers to let it in. They look great, the blue prints were spot on and the entire process of ordering the materials was very easy. It took about 6 hours to build the pair and the costs were substantially less than buying custom wood shutters.

This cost includes the investment of the jigs and zhutter. I'm full time builder for a large construction company plantxtion New Hampshire. I run their design-build division that specializes in custom homes, commercial design-build projects and sub-divisions. I'm also a licensed civil plantatiion structural engineer with extensive experience in civil and structural design and home construction. My hope is that I can share my experience in the home construction, home improvement and home renovation profession with other builders and home owners.

Please feel free to contact me if you have any questions, suggestions or you'd like to inquire about advertising on this site. All posts by Todd ». Search for more articles here. Rockler plantation shutter jig 70 keywords like, 'insulation' or 'kitchens' etc to find your rockler plantation shutter jig 70. I like this article, but I have 29 windows that I want to build plantation blinds for instead of buying them. I know my way shuttet the house and tools diy.

Iam needing to know what are the proper tools that I need to build some nice shutters. I have time on my hands. Good luck. Todd thanks for your input. Can you plajtation any brands of tools,table saw,router and router bits. I know that there is a wide range of prices and brands. I already have drills and miter saw,drill press and band rockler plantation shutter jig 70. Thanks for your time.

This is the main one I use in my shop. With that info I can make a few recommendations. What material did you fockler for the control arm? Rockler plantation shutter jig 70 preference would not be to install a middle rail and have one long control arm. The software specs out all the pieces for fitting the control arm but nothing on the arm itself.

Curious on how you approached it. I built my frames from pine including the control arm. Rockler plantation shutter jig 70, I was just wondering rockler plantation shutter jig 70 you could tell me the exact width of your stiles and rails. Lowes and other hardware stores only sell. Just wanted to know if this was what you used? Thank you! Todd, thanks for the article and video.

I am curious about how much time in hours it took to build the shutters? John — It took rcokler about 4 hours to build a rockler plantation shutter jig 70. After doing it once, I could probably reduce that in half or more, especially if I had things set up to mass cut all the materials. Like anything, the original setup and figuring out all the details takes some time.

Great how to article. I am tempted to buy the jig set but, I am hesitant because I wNt to know if the jigs are built to last or for a single use. Definitely quality stuff that will last.

Todd, I just built my 1st pair of shutters. They fit into the window opening, when dry fit. However, when glued they are too wide in the middle. My stiles are 52 inches. Gluing the rails to the stiles seems to have made the shuttre bow in the middle. Maybe this is why a middle rail is recommended beyond 48 inches. Todd, have attempted plantation shutters on 4 of my windows using damaged shutters that were being replaced.

All had to be resized and reframed.

Mar 30,  · Whether you're a hobbyist or a professional woodworker, Rockler's /4'' Louver Shutter Template Set makes building your own Plantation-style Shutters easy and affordable. Build fixed louver styles and save up to 75% over the cost of custom ordered shutters! It couldn't be easier with exclusive Rockler jigs, hardware, and pre-shaped louvers/5(21). The first criterion for this project was "They have to surpass the kind you can buy ready-made at the home-supply center." To do that, we specified better stock, requested a cleaner, trimmer look, designed a more positive means of opening the louvers than the center-mounted, staple-connected adjusting rod, and demanded construction procedures that didn't require unusual tools or complex jigs. Whether you're a hobbyist or a professional woodworker, Rockler’s /2'' Louver Template Set makes building your own Plantation-style Shutters easy and affordable. Build either Fixed or Movable louvered styles and save up to 75% over the cost of custom ordered shutters!/5(5).

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