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cyclone-vs-single-stage-dust-collector-object Make it our first priority to ensure our health and the health of those nearest and dearest to us. Create a free Team What is Teams? Primary Processing. More dust escapes as the bag gets full. Metal Ducts Metal ducts will give you the best performance and the least amount of suction or Static Pressure SP Loss per foot—a loss of only. Turn it on and off from anywhere with the radio frequency remote control.

As the dust particles proceed towards the outer wall the course-sized particles lose momentum. When the velocity drops on the coarse-sized particles, gravity causes them to settle into the container below. The remaining fine dust exits through a central outlet at the top and into the blower. The blower then relays the fine dust to the after filter. It is important to know that the longer the cyclone body and cone, the better the dust separation.

Your Other Unique Needs Be sure to take some time to look at your space and carefully think through anything else that might be important to the area you have and the type of work you do.

The process of selecting the best dust collector for your workshop starts with understanding the different types of dust collectors, how they work, and the unique properties of each. There are several types of dust collectors, but I will break them down into two main categories for simplicity: Single Stage and Two Stage. The single-stage dust collector like the Shop Fox 1hp for Cyclone Vs Single Stage Dust Collector Pack example, is the most common style. This type will merely suck the dust directly into the collection bags.

The weave of the bags will allow for the air to escape and trap most of the dust inside. Unfortunately, many of the bags filter poorly and lose efficiency quickly. However, single stage dust collectors that use pleated filters tend to perform better. Pleated filters are much more efficient in removing the more dangerous fine dust.

Another shortfall of many single-stage dust collectors I learned this the hard way : it draws woodchips and anything else directly into the spinning metal impeller before it goes into the dust bag. This can damage the impeller if you accidentally suck up something large and hard, like a screw or drill bit. Secondly, if the impeller is steel, it could create a spark if it gets hit with another metal object, potentially starting a fire inside the collector.

The two-stage dust collector like the Oneida mini Gorilla for example, uses a primary stage to separate the larger dust from the finer dust with minimal loss of suction. One of the most common ways of accomplishing this and also my favorite is by employing cyclonic separation. As the air swirls inside the enclosure, dust particles and wood chips slam against the walls of the container and drop down so only a the fine dust can pass through to the second stage.

This first stage also keeps wood chips and of course anything else that accidentally gets sucked up from hitting the spinning impeller, thus reducing the chance of damaging it or causing potential sparks. The second stage can be a bag filter as mentioned above, but most two-stage systems use a pleated filter design.

Some pleated canister filters will also have a paddle inside of them that will allow you to knock off any dust build-up on the inner surface. Using the paddle regularly will allow you to maintain proper airflow and filtration with the turn of a handle and without the hassle of disassembling it. Choosing The Best Dust Collector. For obvious reasons, I prefer the two-stage dust collectors, but you have to start where you are.

Was it perfect? No way! But it helped with the dust and also helped me get real-world experience. When I finally was able to purchase a two-stage system, I was much better equipped to make more educated choices. Dust Collection System Design.

Real vs. Up to that point, I had used a single-stage Grizzly dust collector for over 15 years. It was hooked up to 5 different machines. They were always a clogged-up mess and would spread very fine dust every ware. I dreaded the nightmare of changing out the bigger lower bag. It was always a mess. My old system had very long hose runs made of flexible ribbed plastic and quite a few elbows and other fittings more on those soon.

It had ineffective connections to low-quality plastic blast gates which clogged over time, and stopped sealing correctly. I estimated that because of all the system flaws and Converting Single Stage Dust Collector To Cyclone Red issues at each machine, I was probably working with less than half the CFM cubic feet per meter, or airflow my dust collector itself was rated. In this case, the system worked as a whole to negatively impact the outcome and limited what the more powerful dust collector could do for me. Even with less than half the suction, my tools were just fine.

Even my drum sander stayed mostly clean aside from some dust left on top of the wood as it came out the other side! I realize now that I if I had understood this better and used the systematic approach I am showing you, I could have used a dust collector half the size with some improvements to the duct materials and blast gates and got the same level performance. AND probably been a lot healthier, too. To boil it all down:. For my lower cost, yet still very good dust collection system, I ended up going with a much smaller dust collector Rockler Dust Right Wall Mount — see video and info below this time around which felt a little risky, but I can tell you now that it turned out great and all my theories about better system design ended up being spot on.

The amazing thing is that when I called Rockler and told them about my project of building my new guitar shop and that I decided to use their dust collector, they wanted to get involved and sent me the dust collector for free which was awesome! I did purchase all the other parts of the system myself though.

After the wake-up call I experienced regarding the real and present dangers of wood dust, I felt it was of utmost importance to include a canister filter to get the particles down to one micron.

I did this by adding the Dust Right canister filter pictured below that is part of the Dust right system. The trick is keeping it clean to maintain efficiency and maximum airflow or CFM Cubic Feet Per Minute which is why I love the handle that turns a flapper inside to knock off the dust from inside the filter with ease.

As I mentioned above, I really like the two stage dust collection system design. Having this cyclone separator as the first stage keeps the dust collector filter clean while making it easier to empty the wood chips and dust as well. Below are all the parts of this low cost dust collection system. To connect to each machine, I simply plug the hose in using the quick connect fittings and hose handle. Because of the cyclone separator, almost all of the wood dust and chips get taken out before they reach the dust collector filter and bag, keeping things running efficiently and clean, pretty cool!

Dust Collection System 2 — Oneida Supercell. The installation was much easier than the previous system because the cyclone and filter are integrated right into the machine itself. You can see the whole setup process and details on all the features in the video above, but a few of my favorite are the ultra powerful suction 10x , Hepa filtration, easy dust bin removal, pulse filter cleaning, and last but certainly not least — the remote control. Optomizing Your Dust Collection System.

This can be hooked up to a ducting system and connected to multiple pieces of equipment with blast gates. If you have or plan to setup a full scale shop with stationary equipment then this one is worth a look.

If you have a smaller shop and will only do one machine at a time - look further as this is likely overkill both from a cost and size perspective. If you don't have the space or the budget for a dedicated dust collector, this unit allows you to capture the benefits of cyclone dust collection with your shop vac. This unit is light and compact. Ideal for smaller workspaces, it's also much cheaper than the larger machines but it does not include the motor.

The dust particles are gathered in a large, 5-gallon drum, and it works with wet or dry dust particles depending on your shop vac that you connect to it. The unique Dust Deputy stops the particles hitting your shop vac filter by capturing the particles from the air stream before they enter the vacuum.

It gives the machine a longer lifespan and eliminates clogs and having to clean and replace filters. It's a great solution but be warned it probably can't handle a big tool like a dewalt planer. It's a mid sized solution that's perfect for small to medium sized workspaces.

It has a smaller gallon drum meaning more frequent emptying. It has casters for easy moving, and it is built tough to last a long time. The pleated filter also has an internal cleaning paddle to keep the filter working longer. There are replaceable plastic bag liners and a viewing window so you can check if it needs to be emptied without opening it all up.

Also included is a Y-Fitting so you can connect the dust collector to more than one machine. Comes with a handy remote control and a handheld controller, that will work up to a range of 75 feet, depending on material between the controller and the dust collector. A higher-end medium sized machine, this single-phase cyclone dust collector is a sturdy piece of equipment weighing in at just over pounds.

It has a gallon drum and is easy to move around with its rolling base and canister, despite its hefty weight. Runs quietly and works well. Turn it on and off from anywhere with the radio frequency remote control. It is also easy to clean out with the quick release and lift barrel and micron filter. This dust collector will work well for those who need a dust collector often. It is built to last and is in the upper end of the price range. Great for a busy shop or larger space.

This cyclone dust collector is another very powerful machine. Expect the two-phase unit to collect and separate the heavy debris into the sizeable gallon drum.

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