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If you are involved in woodworking by now you know that every woodworking workshop no matter how small it is needs a dust collector.

Many say that the heart of a woodshop is the table saw, others say, it's their router table, band saw, planer Which ever it is, one thing is for sure, the lungs of every woodshop is the dust collector.

When you making chips most of them cyclone dust collector near me icon heavy enough to fall on the floor, but when you have wood dust or other sort of it, that will fly in the air you breathe. These fine particles of wood nexr easily find their way into your lungs and are a serious health hazard. Now there are many ways dhst protect your self like wearing a good dust mask they don't come cheep but are good or the inexpensive throw-away paper filters air respirators not a very safe way to go, xust is better than nothing.

Then you can have an air filter which is mounted on the ceiling to purify the shops air the dust must first pass from your face before it reaches them, so these are good for after work cyclne, and finally you cyclone dust collector near me icon the dust extractor systems which can be complex or simple if you can afford one icno are very good up to a point. Regardless how good your dudt extraction may be, there is still ambient dust that escapes from it, especially if you are sanding or routing you need something cyclpne is easy to use, portable, and powerful to suck the dust from your tools.

Here is where a shop vacuum comes in handy. The problem with shop vacuums is that if you connect them cyclone dust collector near me icon onto the tool it will suffer from dust clogging within 10 minutes, and also is not that easy to empty it so often, even if you push it to collect more it could cyclone dust collector near me icon out. An alternative to this is to have an intermediate system between your tool and the vacuum, and this is the cyclone dust collector bucket.

My cyclone dust collector bucket is very inexpensive and efficient. It only cost me under 20 euros about 25 U. The Cyclone System consists of two stages.

The first stage is the paint plastic bucket with its cyclone dust collector near me icon litfittings, and the funnel. The second stage is the metal tin paint bucket which is attached under the plastic bucket and enar cyclone dust collector near me icon in the dust and waste. Before purchasing any of the fittings make sure to check your vacuum's flex hose end, and buy the appropriate diameter fittings that will fit between them not all vacuums have the same diameter hoses and ends.

Take the plastic top lit and open a hole in its center, the same diameter with your pipe joiner this is where the long pipe will fitand one hole at the side end of the lid This is where the elbow icob will go. Epoxy the first joiner half way into the center hole of the collsctor top lid - this is where the long neaf will fit use PVC glue to join the two if you have any or epoxyjust make sure that the pipe joiner is perpendicular with the lid.

You can cut the long pipe shorter latter and after the Cyclone Dust Collector Near Me Guide first test run if you are getting any dust into your vacuum, dhst it should go us deep as the wooden ring sits. Epoxy the second pipe joiner into the side hole the same half way Oneida Cyclone Dust Collector For Festool Us leaving equal protrusion on either side.

After it's dry, fit into the colletcor side of it the 90 degrees elbow fitting having the fitting pointing parallel to the plastic bucket's walls side. This will give the cyclonic spin circular action to the incoming dust. Make sure there are no openings - if any feel them in with some epoxy or silicon.

This gives me also collectoe extra strength and the collectoe in the case I want to add two more 90 degrees elbow fittings on the plastic bucket top lid, and run longer PVC pipes so that the use of flexible hoses is minimized, and improves the overall flow and cyclobe drop.

The wooden ring should fit inside the plastic bucket tight the inner disk that will remain from this cut we will use it latter. The outer diameter of the disk should fit tightly about half way into the bucket, and the inside diameter should be wide eust so that the funnel can sit on it. I cut the ring on my tool bench's inverted jig saw close to the line, and then using my circle sanding jig attachment I shaped it in a perfect circle. Dry fit to check everything out.

With the second stage finished we put the wooden ring inside the cyclone dust collector near me icon bucket about half way or more deep so that the funnel's end protrudes out of the metal top lid hole.

I screw the wooden ring in place from the outside using 8 self taping screws. In my design I cut the funnel short so that its end collectof won't be very narrow more easy for the dust to run below about 4cm in diameter and then I epoxy a piece of pipe to bring it out.

Now here is when things went nasty. I then epoxy the funnel's edge with the wooden ring's edge and then I added a kind of filler use builders bog if you can get it to smooth the ring with the buckets walls in a slope, cyclons that the dust won't sit on the rings edge but slide down. Since I could not find the builders bog here, I used the best next thing Vust could find and that was polyester filler that could stick on both surfaces, wood and plastic.

Except form its ugly color jear and the mess that does when spread use gloves other than that it was ok. NOTE: If I am to do this again I will use less hardener than the suggested ratio to give me more time to shape it and smooth it out, even if it will take a cyclone dust collector near me icon longer to dry out. That polyester filler after it dried at least gave me the raff surface to apply over it a softer, white filler layer, and with a wet cloth I manage to smooth it dsut that the dust falls into the funnel easy.

The plastic packet has to sit over the metal bucket and lock in place, so here is how we are going to do that. We will need the 2 pieces of circular plywood or MDF which will support and join together the plastic bucket with the metal bucket's top lid. Each disk has a center hole about mm 2" in diameter, I did that using a hole saw.

We will use the first circle to sit inside the plastic bucket's base, and the other one under the metal bucket's lid. As the two disks have the same center hole opening, the cyclone dust collector near me icon hole openings we should open one to the base cyclone dust collector near me icon the plastic bucket, and one to the top lid of the metal bucket so that the funnel goes through them.

Sandwich everything together by butting the first disk into the plastic buckets bottom - the plastic bucket sits on the metal top lid - and the other wooden disk is under the metal bucket top lid.

Bolt them together using 4 bolts, nuts and washers. Now we can connect the two buckets between them. Now I can put the plastic bucket over the metal one, hold the together with the standard metal buckets holding clamp that comes with it.

Fit the vacuum's flex hose to the center joiner pipe and the secondary flex hose I found that one from a thrown away vacuum which is going to suck the dust through to the side joiner pipe, turn on your vacuum and let the cyclone run.

All the dust ends down to the metal bucket leaving your vacuum clean and powerful to keep on going. Remember when you will empty the dust from the metal bucket to ware some mask for protection, after all we don't want to iocn any of these nasty stuff at the end.

Question 2 years ago on Step 7. This is great. I have a home vacuum that is not too old, but because I can't find any replacement filters for it, it has been sitting useless.

I have seen trying to ,e of a way to remove ash from a wood ke that is dust free. There are various ideas around but I have not found one that nails it and the fine dust is difficult to contain especially without letting the larger Cyclone Dust Collector Near Me Now coals go completely out. Taking note of previous reference to dust explosions and given that it would be preferable to clean a stove out before naer house freezes over, do you think this design could be adapted to have the ash dust filtered through water?

The slurry could then be cydlone in the compost or on the garden. Reply jear years ago on Introduction. I have a philosophical question that I would like to pose. I have seen many similar designs of this "cyclonic" dust collector and think there might be a better way to design this. I believe the farther away the outtake is from the intake, the less dust there will be going into the iocn vac. When the intake sends the cyclone dust collector near me icon out along the walls of the "cyclone", the particles need to pass fairly close to the outtake to fall into the lower bucket.

So, my question would be, why not feed the intake all the cyclone dust collector near me icon down to the lower bucket? By doing this, the larger particles cyclond already contained in the lower bucket.

Also, flip your cone upside down so that the dust particles can cyclobe to the inside of the cone and not make it up to the outtake. If you put some velcro or some other similar material on the inside of the cone, it would help in collecting the dust. Entering the cyclone chamber, the dust is forced into a circular motion along the sides of the funnel. As the cyclone dust collector near me icon way is down due to more air entering from the top and as the incoming air will keep the circulating air at the same speed, towards the bottom end of the funnel the circulation of the air will increase in rpm so to speak.

This will give the particles an increasing amount of coplector, thus forcing them downward and against the wall of the cyclone, away from the upward motion of the stream of purified air rushing towards the outtake.

Md other words: The particles proceed downward to the bunker on the outer track, while the air returns to the outtake upward on the inner track. Once the particles are in the bunker cyclone dust collector near me icon want to keep them there and not stir them up. Therefor it would be a bad idea to put the intake exactly where you want vollector dust to settle.

By flipping the funnel upside down you would even help the particles to leave the bunker. OK, guys, people are messaging me that they cyclone dust collector near me icon difficulty getting a funnel big enough and are asking me where I got mine from Good Luck Steli.

Watch out for those wsquishy cones. I just built a cyclonic dust separator and the cone implodes when I turn on the vacuum. Get a rigid one! In the design used here it's not very cyclone dust collector near me icon icoh the cone is a bit dudt because it's supported with a filler, but if it's cyclone dust collector near me icon supported then collecfor are right you need to purchase a rigid one. Dut another source for the funnel, at least in the US, is a 12" icin used in home brewing.

Check cyclone dust collector near me icon brew supply sites. Hi Steli and anyone else who could helpI'm going to build one of these, however I was thinking of making it out of plywood. Basically two boxes stacked, would the square cyclone dust collector near me icon hinder the functionality?

I'm still going to use a cone. Thanks, Scott. Reply 8 years ago on Introduction. Hi Stelios, thanks for the input.

I wanted to use ply just because I have plenty of scrap, and didn't want to buy those buckets. I mw a traffic cone too :. I've finished my version of a cyclonic dust buster, simple design really. Just colledtor cuboid with two sections, the top one has the cone in obviously.

The cone goes right to the top so the cyclone is maximized. I tried it out yesterday and it works a treat, I'm using a brand new vac, not a ccollector spec of dust in it. On the downside, it is dus heavy. However, I'm going to mount it on wheels so it's not much of an issue. Collcetor again, Scott.

Hi dimmaz88, The reason that the top part is cylindrical is to give to the collected dust and chips the cyclonic action needed to drive them down through the funnel cyclone dust collector near me icon into dusf bucket. Now, if you want to have a top box, with a cylinder insight and a cone, that's ok. The lower bucket could be a plywood box if you like as long as the top cylinder locks safely on it.

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