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small-shop-dust-collection-layout-mac Advice on dust collection for a small workshop - information on how to set up dust collection from Highland Woodworking.  For most small general woodworking shops, dust control is simple and affordable. Learn a few basic concepts up front that you can apply to most situations, and the specifics will take care of themselves. These concepts are called: at the face, at the source and in the air. Small Shop Dust Collector. Previous Next. Simple upgrades turn your shop vacuum into an efficient dust-collection system. A shop vacuum is great for collecting dust and chips in a small shop. But there are a couple of problems with it. The filter quickly clogs with dust, which reduces suction. And the limited capacity of many vacuums means you need to empty them frequently. This system solves both issues. A commercial cyclone unit diverts most of the debris into a large hopper. This empties into a standard yard waste bag for easy disposal. With a compact footprint and low-cost materials, this. Dust collection is essential to keeping your shop and lungs clean, but not every shop has the space for a large dust collector.  In fact, for portable power tools requiring a small-diameter hose, Small Shop Dust Collection Layout Kit a shop vacuum might be your only dust-collection option. Plus, it’s highly mobile, so it scoots easily around a small shop. When selecting a vacuum, consider the size you’ll need. You can find models in sizes as large as 22 gallons or as small as 11⁄2 gallons. Although larger, more powerful vacuums work with even the smallest tools, they may prove unwieldy in some situations—such as when sanding a panel with a random-orbit sander—whereas a smaller vacuum can be easily carried or placed atop a workbench. MissFixIt says:. To the extent possible, put your tools with the greatest CFM requirements closest to the dust collector. To be really safe, you should still wear a respirator, and continuously shpp the air in the shop with outside air. I have a vacuum attached to my Festool and other sanders. Will keep that workspace looking nice for you. It small shop dust collection layout mac good to hear that there is continuing research on this important topic.

It will make woodworking a far more pleasant experience. Plus a shop vac is great for cleaning up all over the shop. And you can use it for lots of other handy purposes such as cleaning the interior of your car or switch the hose around and it becomes a blower. A few years ago I added a mini cyclone to my shop vac.

Over time, the plastic lid and seals deteriorated, so I just added a new one. The way a cyclone works is simple: you hook it up to your shop vac and collect the sawdust in a bucket rather than in the shop vac. The vacuum connects to the top port and sucks the air through the unit. The hose you use for sucking up sawdust attaches to the side-facing port. There are a lot of advantages to collecting the sawdust before it goes into the vacuum.

The most important part of a shop vac is its filter which collects the dust particles and lets clean air blow out. Shop vac filter filled with sawdust. Another benefit is being about to see how much sawdust you have collected and easily dump the bucket.

When I used just the vac, it was amazing how often I would experience no suction power only to realize that the container Small Shop Dust Collection Layout 3d was completely full of sawdust. One problem with using the mini cyclone is that it can be cumbersome and difficult to move around.

My old cyclone bolted into the side of the shop vac and it was always awkward to maneuver. Another problem with this setup is my 16 gallon shop vac. So, mine was showing signs of aging, I decided to upgrade to a much smaller unit. I bought this 4 gallon vac, but still has the same horsepower. To make the shop vac and cyclone easy to move around my shop, I built a simple cart: just a basic box, really. I started by removing all the wheels from the shop vac.

The key to making this work was taking careful measurements of my the two components so they would fit tightly together without wobbling, sliding, or tipping.

I cut a hole in one end to accommodate the hose. My measurements worked out well and the two pieces fit nicely.

However, the bucket is smaller than the width of the shop vac and slides side to side. To create a snug fit, I added some cleats to the floor of the cart that the bottom of the bucket can drop into. Since the cyclone is top-heavy, I added some cleats on the top of the cart to prevent it from tipping when I pulled it from the hose. The cross brace will need to be removed whenever I need to change the filter in the vacuum. Perfect snug fit.

Just make sure the screws are short enough not to damage the impeller fins. With a couple of screws a hose clamp and bunch of foil tape, I connected the flexible hose to the PVC.

I fired up the dust collector and listened at all the joints for air loss and found a couple of spots that needed some silicone. Otherwise, it was very tight. Let us know if you find a good solution to the mitre saw problem — I have the same issue.

It is awesome, loaded with storage. The great thing about the plan is it modular and can be built to adjust to any configuration of shop size. The design lends to great accessibility for dust collection as well. It was my very first attempt at any type of cabinet construction and while I would not say it is of resale quality, I think it turned out very well and gave me loads of storage for tools, supplies, etc. I would recommend anyone to check it out for their shop.

Woodsmith just had an e-tip this afternoon on this very thing. Very jealous of your system. Sweeping gets tiring indeed. Do you have a price estimate for how much you spent on this? Thanks and great post. Keep us updated on how it works in the long run! How did you seal around the pipe penetrations in the ceiling? I was only able to source locally from Rockler.

I have dust collection on my TS too but I still get some above the table even though I always cut with the guard on. Maybe a ZCI would help. There is some slight movement so whatever I do will need to be flexible.

Any suggestions? I got all my odds-n-ends including the reducer off Small Shop Dust Collection Layout Video Amazon. I get a very small amount of dust above the saw too. Perhaps a ZCI is a good move. Great DC system Ethan! I recently sold a unit I had for a while before we moved. Good use of PVC and the grounding wire to protect you from shock. Clever solutions! Wow, this is a serious system. Dust collection is quite important, in my opinion, regardless of how much you use your shop.

Protecting your lungs is priority one. Really nice setup. It feels like have a dust collection system takes you to the next level and commits you to a shop floor plan layout.

I have never seen the floor sweep but that sounds like a really handy idea. Should we be expecting any plans or knowledge sharing of shop pneumatics? Thanks again. Running pneumatic is best to run a 1 inch line or larger for the main trunk then reduce coming off of that if necessary.

If you can run 1 inch to all your connection great psi is good but without volume of air you lose power just as fast. Cool reminds me of shop class except that dust collector was huge. Will keep that workspace looking nice for you. That system is pretty awesome. I would love to have one in my shop but my shop is also my garage. This means that the same place I park my Jeep and motorcycle is where I work on them.

It gets old always having to move a vehicle to work on stuff, but until I can afford a bigger place it will do. I will just have to stick with a shop vac and dust masks. I used to have that very dust collector and loved it. Worth every penny. What happened to it? You never expect to lose a DC to a garage fire. Do you know how it started? Another great job on the walkthrough! Keep up the great work OPC! Great site Ethan. When you screwed through the pvc pipe into the blast gate flange, did you predrill holes in the aluminum or is the force from the screw simply holding the gate in place without actually going into the gate?

I can see problems connecting any system with adapting fittings to any Small Shop Dust Collection Layout 10 pvc. All of them have different sized ports none of which are standard vac hose mates. I want to use a 16 gal 6. Anyone have input to this approach? Name required. Mail will not be published required.

Hi, we're Ethan, Jocie, Kim and Fred. Over the last eight years we've documented hundreds of home improvement and DIY craft projects along with many tool and material reviews.

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