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The story of my Marking Knife goes all the way back toonly a year after I started woodworking. I was beginning to get to grips with using certain tools such as planes, chisels and knives and was starting to find out making worked for me. Secondly, I had also just started my job at Axminster Tools and Machinery which was exposing me to many different tool varieties and brands.

So even if I didn't necessarily own a tool, there was a good chance I would end up trying it while working at Axminster over the next 5 years of my employment. David was a furniture maker who madking at The Edward Barnsley Workshop blakn had produced a small batch of videos markinng various woodworking topics from dovetailing, setting and using tools, and general workshop inspiration.

During this time, he was beginning to transition into manufacturing tools such as the David Barron Dovetail Guidewhich he is probably most known for. I actually ended up buying one from him as well as a Gyokucho Dovetail Saw to aid nkife my dovetailing and they worked incredibly. But what marknig stood out for me was one of his Marking Knives. They looked sublime. Beautifully shaped, marking knife blank 01 variety of colours, nicely finished, and of course came with a razor sharp blade.

I wanted one. During this time, I was also blan David's blog and followed the process of him making batches marking knife blank 01 batches marking knife blank 01 these knives and I marking knife blank 01 nothing but great testimonials from them. Unfortunately, every single time I was ready to buy one, he had sold out. When they were back in stock, I had already splashed my monthly earnings on other tools that I needed.

Which explained how he makes his dovetail marking knife. During toI was studying Level 3 Furniture Making and managed to complete my project a couple of weeks earlier than scheduled. So instead of going home and calling it there for the summer, I continued to come in until I was literally kicked out the workshop by tutors who were trying to set up the Rycotewood End of Year Show.

One evening, I was scrolling through knufe looking for cool pieces of wood I could knite. I was a cool 18 year marking knife blank 01 eh? I came across a Snakewood Turning Blank. Scarily, this was the first time I had used a lathe, and as usual I jumped straight in at the deep end. The first thing I did was get the 4 prong drive, and whack it into the marking knife blank 01 of the Snakewood blank to bed it in.

Let it be a lesson to anyone reading this that Snakewood does not take well to mzrking blunt prong drive being smashed into the endgrain. Looks like this knife is going to be smaller than expected! I eventually managed to get it safely lnife in a 4 jaw chuck after some guidance from a fellow student who was far better at turning than I was.

After a few catches and ropy moments, I managed to get it turned and even managed to get a bead on the end of it! It looked crap but hey, nkife was there. I took the handle out the chuck, cut the slot for the blade, and slipped the ferrule into position.

The article I was following stated that David tends marking knife blank 01 epoxy his blades in place. This seemed counter intuitive at first, although he made it clear that due to the chisel-like shape of these blades, it was entirely possibly to re-dress the point by simply honing it on a diamond stone.

I looked my existing marking blsnk. Chips, dents and glue took up more of the blade than mqrking sharp point. I decided that I couldn't trust myself to solely use the knife for wood and had to make the blade removable.

I purchased an M5 Tap and grub screw and drilled straight into the side of the blan and tapped straight into the Marking knife blank 01. Due to the dense grain of the wood, the thread still stands today! I used this knife for several years and loved it. The blade was incredibly sharp, the handle was intuitive to hold, and despite looking ugly, I was proud of it. On the 30th of December,I stopped markking at Axminster due to trying to juggle too many balls at once.

I had limited time to work on things that I wanted to pursue such as YouTube and a social life and sadly, Axminster got the cut. Amrking anticipated this for months in advance and gave management plenty of notice, and in the meantime saved up a ton of money. In the 4 months prior to leaving, I was working at Axminsterteaching both day and evening classes at Rycotewoodand was also running my own business with the YouTube channel.

I grinded and saved a lot! I intended to make full use of my employee discount before walking out the door for the last time. I had been woodworking for around 6 years by this point and decided that I wanted to expand marking knife blank 01 skills into other areas.

Secondly, as my channel was growing, the tools I was using began gaining more attention. Everyone noticed the usual suspects such as Lie-Nielsen and Veritasbut no marking knife blank 01 could identify the knife. I also noticed that David Barron had ceased selling his knife. I had 4 things to confirm there was a gap in the market.

Firstly, I had seen how many knives David was selling after reading his kife a few years ago. Secondly, I had a larger following than he did at the time of selling his knives. Thirdly, there was potential to make the blade replaceable which also had the added benefit of allowing the user to choose from a marking knife blank 01 of 6 different blade shapes.

Finally, I realised that marking knife blank 01 would be easy for me to make the handle markihg the ferrule fully customisable if I were to make these knives in-house.

I began working on a design for the knife, particularly blqnk locking mechanism on the ferrule. I considered a collet, however there was no chance Nkife could make one efficiently. I considered a pin that slots through the side of the ferrule and through the hole on the blade, secured in place with mzrking magnet. But this would easily get lost in a pile of shavings if dropped. Everything pointed back to my original design of using a grub screw to secure the blade in place. Of course a grub screw could easily get lost in a pile of shavings.

But at least it was far easier to order spares online as opposed to a bespoke magnetic pin! So I got blak work re-designing my original knife and faced a number of different challenges.

The original knife required the blade to be cut shorter before being inserted into the ferrule. But I did not want people to need to cut down blades in order to replace them. Not only from a convenience standpoint, but also from a safety perspective. This mean't that the ferrule had to marking knife blank 01 longer on the new design to accept the entire blade.

The nice thing about this is that it's added a nice amount of mass to the front of the knife markingg that it required less effort to cut, and feels like a higher quality item. I wanted the grub screw to be in the centre of the ferrule along it's length. But after increasing the length of the ferrule, it meant that the grub screw hole was no longer aligned with the hole in the blade. This marking knife blank 01 a big problem. Bpank the grub screw was to be over-tightened makring the side of the blade, there is a high chance the blade Marking Knife Blank Volume could chip and fill the blade slot with metal fragments.

As you'll see later in this article, these are impossible to remove. I tried so hard to avoid lbank marking knife blank 01 a carbon copy of David Kniff marking knife blank 01but on the flip side there was so little I wanted to change about his original design because I loved it so much.

In the end I decided to remove the bead at the end of the handle, simplify the shape, I also removed the shoulder that leads the handle into a ferrule, and I was to offer it in a variety of materials. With the addition of a visible grub screw, the design is now noticeably different to Davids original.

One thing I couldn't distance myself from was the thumb-hold. I thought it was genius. In addition, due to the fact my blade was removable, it meant that the blade could simply be flipped the other way around and it would be suitable for both right and left handers!

Marking knife blank 01 lathe had sat idle in my knofe for 4 months while I gathered materials to test the boank batch. And I decided marking knife blank 01 film my first ever attempt at using the metal lathe for Episode 12 of Turning Tuesday. At this marking knife blank 01, the knives were complete secret. Barely anyone knew what I was up to! This is blanj the real challenges arose.

I'm pretty sure I exhausted all potential cock-ups possible before finally coming out with a design and a process that works well. Below are some of my favourite screw ups. There was a split in the rosewood that I didn't see. Suffice to say it didn't like the skew chisel touching it.

I forgot to cut the blade slot before attaching the ferrule. Then ended marking knife blank 01 mashing it anyway I decided to highly polish the ferrule as an experiment, then proceeded to overtighten it in the chuck jaws The slitting saws I use are extremely flexible.

One second I was chamfering the copper, the next second my pants were brown. The blnak was too tight in the handle, so I decided to machine it down slightly. Ended up mashing the slot shut. When the araldyte joint failed, causing the ferrule marking knife blank 01 rotate around the blade holder. You could get a grub screw in that, right? When I forgot knice set the depth stop on the drill and blew through the opposite side of the ferrule.

One of the many occurrences where the tap snapped while cutting the thread. This is one of the most annoying! Aradyte rapid didn't work for the wood to metal joint knire.

These often launched off marklng lathe.

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