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router-table-wing-query Now carefully mark the position, and glue the top layer to the plywood layer. Scroll Saw Accessories. Place the plywood back into the frame and check your wrench access to the fasteners. Router Accessories. Leave the frame in place for now; you will be making minor adjustments to subsequent components for access to the touter you just router table wing query. Router Bits.

Drilling mounting holes may be required. Table Dimensions: 16"W x 27"D. Ready to Ship! Showroom Pickup Availability. California Proposition 65 Warning. Overview This router table wing fits as a replacement for or extension to most table saw wings and will create a feature-packed router work station within the footprint of your table saw - all while saving valuable shop space. Better to do these now than later! Go ahead and set this plywood panel into the frame. Looking from below, you will see that the plywood has likely blocked access to the fasteners.

Mark the location of all fasteners, and turn the plywood layer over. You can now cut away small areas of plywood so that you have room to get a wrench onto the bolt heads. Place the plywood back into the frame and check your wrench access to the fasteners. Assuming you will be connecting the vacuum hose from the back of the saw, the routed recess and drilled hole will look like the photo at left.

I tacked four Dewalt Router Table Attachment Query temporary guides to the plywood to help me rout the rectangular portion of the recess, then routed the rounded ends freehand. I drew crossed lines on all layers to mark center points.

With the frame still in the saw, dry-fit the plywood into the frame. The plywood should be flush with the top of the frame, with the vacuum outlet oriented to the back side of the saw. Remove the frame. As I said earlier, the middle MDF layer and top laminate layer sit on top of the frame. Using contact cement and a roller, glue the laminate work surface onto the MDF layer. The next step is to glue the top layers onto the plywood bottom layer. It is critical to position the top bit opening directly over the bottom bit opening in the plywood layer.

To do this, I first chucked a bit into the router I intended to install under the table; placed the router, bit up, on a work table; and then set the frame and plywood assembly onto the router.

This way, I could position the top work surface layer so that the bit opening was concentric with the router bit. Once the layers are in correct arrangement, clamp them together and remove the router.

Now carefully mark the position, and glue the top layer to the plywood layer. Avoid getting glue in the vacuum chamber area. After the glue dries, fit the layers into the frame, with the vacuum outlet positioned toward the back. Now glue them into the frame, and clamp. There are a few tasks left to complete before bolting the table to the saw. First, trim the laminate and MDF with a flush- trim bit and file or sand the sharp edges smooth.

Next, turn the table over and place the router over the bit opening. After deciding these details, you can drill the holes for the router mounting screws. There are two im- portant issues here: 1 the holes must not go through the internal chamber, and 2 the router must be positioned so that the bit is dead center in the top bit opening. After the holes are drilled, turn the table back over and countersink the holes.

I mounted my router with flathead socket head screws.

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