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diy-circle-cutting-jig-video I'm pretty sure the blade is ok, but I will check the tension. I jlg the cirlce dovetail slider feature in his jig and had to incorporate into my jig. My router sits very well inside that spot. For sneak peeks on upcoming projects follow me on Instagram! I'm pretty sure that may be diy circle cutting jig video problem because I don't have any stop on there now. Learn how to make an adjustable circle cutting jig for your bandsaw in this step by step DIY tutorial.

There are many occasions where building a jig, though it takes some time, saves you time in the long run or makes the project much easier to complete. This was a reality for me for an upcoming project. I needed to build a circle cutting jig for my router. There you can subscribe to the email newsletter and you can see updates. Here we go! The first step was to route a spot for the router to actually sit. Considering I did this free-handed, it actually turned out pretty well.

First glue and clamp one side. Place the sliding dovetail with a card on each side before gluing and clamping the second side. This will ensure that the dovetail has room to freely slide in and out. Once the glue dries, trim up the edges of the jig on the table saw. I used a scrap piece of oak and attached it to end of the circle jig. At this point I noticed a had an imbalance issue with my bandsaw jig.

I installed a small rare earth magnet to the base of my bandsaw jig. This was my first time using threaded inserts. It was a breeze and adds a nice touch to the project. This final step is a really nice to have: installing sticky measurement tape. To install the tape:. Lock the sliding dovetail into place Cut a circle on the bandsaw with the jig Measure the diameter of the circle Line the sticky measurement tape up with the end of the sliding dovetail Cut off any excess tape.

You can avoid marring the surface of your circle by first cutting a sacrificial circle. Attach a wood blank to the sacrificial circle using double sided tape. Now you can cut a circle from the wood blank without damaging the surface. Reply 2 years ago. Tip 2 years ago. Great jig and Instructable. You're inspiring me to make a long overdue circle cutting jig for my bandsaw.

The one tip I'd like to add is that you might want to use Baltic birch plywood rather than cabinet grad plywood. The higher number of same-thickness plies tends to make it flatter and more dimensionally stable. Plus the birch plies will wear better than the softer often poplar plies of cabinet grade plywood. Last note: I love your push stick. I'm so glad I finally made one. It's a huge timesaver over my previous set up on using my router :. Great job! I've made a few temporary circle cutting jigs for my band saw, but I'm going to use yours as the basis for a more permanent one.

I anticipate only a few changes. This would keep it more balanced such that magnets are not needed. However, I will cutout a semi-circle above the left side of throat plate, so that dust collection can happen. Along with a slot behind for the blade, of course. For smaller circles, mostly. Anyway, your details on the dovetail slider were very helpful, and it's a great project!

I glad you found it useful. I really like your suggestions for improvements. If I made it over again I'd probably extend it past the blade as well.

Very nice! You can avoid marring the surface of your circle by first cutting a sacrificial circle. Attach a wood blank to the sacrificial circle using double sided tape. Now you can cut a circle from the wood blank without damaging the surface. Hope this post inspires you to build a circle cutting jig of your own.

Software engineer by day. Woodworker by night. Gamer video and tabletop. Beginner woodturner. Bringing you new tutorials each month! Read More…. Excerpts and links may be used, provided that full and clear credit is given to Ashley Grenon and Handmade with Ashley with appropriate and specific direction to the original content.

Bloggers may use one image per a post. Learn how to make an adjustable circle cutting jig for your bandsaw in this step by step DIY tutorial. Sliding dovetail cut at a 30 degree bevel. Attaching a runner for the miter gauge slot. Like this: Like Loading

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