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router-jig-round-hole-year Subscribe to RSS feeds for entries. Nice looking jig. It takes a piece of scrap jkg, a t-nut which costs hooe a few cents, and takes just a few minutes to make. To attach this piece to the threaded rod we will drill an 8mm hole. Router jig round hole year we have drilled out that disc, we have drilled a hole in the center of the disc through the center drill, this now comes in handy. Disclaimer: Please practice shop safety, especially when working with power tools.

Hoi Evert, Dat is lijm van starbond. Bovenaan deze blog kan je een link vinden in de materialen lijst. Ik heb deze lijm toegestuurd gekregen door starbond om te testen en ik ben er super enthousiast over. De lijm is snel en sterk. Absoluut de moeite! Hopelijk heb ik je kunnen helpen. Indien je nog vragen hebt mag je me steeds een emailtje sturen.

Christo, I just found your website. The build instructions are much more complete than any of the other sites. I do have one small problem: here in America; we use imperial units.

I need to convert all of your measurements. Thank you for the kind words Bill. I have never worked with imperial units so this is kind of hard for me. I will find a way, and when I do I will offer plans in imperial units.

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Table of Contents. Watch the video here. To prepare you for building this project, I have made a few handy lists. Safety first! Ear protection Dusk mask for woodworkers Safety glasses Work gloves safety boots Blaklader work pant Blaklader foam kneepads grey.

Materials I used for this router Circle making jig. Birch plywood 18mm 0. Makita MLT table saw Watch my Unboxing video and my review video if you want to see more about this tool.

Watch my Unboxing video if you want to know more about this tool. Step 1 Preparing the rotation point disks. To prepare the epoxy glue I will exlplain the steps I take to mix the epoxy.

To mix the resin with the hardener I use a disposable spoon, which is smooth, easy to clean and reusable. I use this left over to regularly check whether the glue is sufficiently hard. Facts about epoxy glue Resin and Harder must not come into contact with each other when not in use.

After use, clean the nozzle with a cloth and place the special cap on the nozzle. There are types of plastic that you cannot glue, such as polyethylene and polypropylene. Store cool, frost-free, upright nozzle up and tightly closed.

Do you find this blog interesting? Yes, keep me informed! Step 4. CA glue works instantly, so make sure the pieces you want to glue are in perfect position. For now, we will glue the disk with the groove on top of the disk with the glued bolt. Our router circle jig is now ready to use! Determine the diameter of your circle by adjusting the threaded rod with nuts. Turn on the router and run. Build your workshop on a budget. Download the free e-book.

You can spend your budget only once. Highly recommended to all my fellow DIYers and makers. I want to hear from you! Read more blogs in this category. Visit the list through this button:. It's easy enough to simply cut out a shape you like, drill a hole in the center to accept the t-nut, and hammer it in place. I didn't have any threaded rod, so I just cut the head off of a 3" bolt. Screw the nut onto the center of the threaded rod, and then place the washer on.

Slide the portion above the washer up throught the slot in the base, and then screw the handle on to the top. Alternatively, if you have access to a metal lathe as I do, you can cut the threads off one end of the threaded rod, making a smooth post of a specific size.

That way you can use a drill bit that matches the specific size, and always be sure to have a nice tight fit. The threaded rod with an appropriate sized drill bit should work well enough for most applications though. This step is entirely optional, but I thought it might make it slightly easier to use.

The base had quite a bit of uneccesary wood, so I decided to cut it off, and round the corners. I also slightly beveled the edges on the bottom side with some sandpaper so that they wouldn't catch on anything as they slide around the circle. The first step to using it is setting the post height. Measure the thickness of the material you'll be cutting a circle in. Adjust the nut on the post so that it sticks out slightly less than the material is thick. Mark the center of the planned circle, and drill a hole that the threaded rod post will fit in snugly.

Set the post at the desired distance from the router bit, and tighten the handle on top to lock it in place. If you are cutting all the way through your material, make sure to hang the portion being cut off the table, and keep rotating the material periodically during the cut to keep from cutting the table.

You could also put a sacrificial piece of scrap underneath the material instead. It's generally safer and easier to cut outer edges of circles in a counter-clockwise direction, and inside edges clockwise.

If you don't want a small hole in the cener of whatever you're cutting, you can use a sacrificial piece on top. Drill a hole in a piece of scrap, and use doublesided tape to secure it to the workpiece with the hole at the center of where you want to cut the circle.

Then just increase the depth of cut by the thickness of the sacrificial piece, and cut as usual. Alternatively, if a hole would be acceptable on the underside, but not on top, you can drill the hole only part way through the material, and cut from the bottom.

Have fun, and be safe! I have the same fixed-base Porter Cable router and made a circle-routing jig for it. What I'm trying to sort out is how to start the cuttingdo you have to loosen the router height adjustment while it's running and rotate it down to the depth you want and re-tighten?

I probably should just use my plunge router, I guess! Reply 8 months ago. Reply 2 years ago. Don't ever loosen or attempt to adjust the depth while it's plugged in, let alone running. A plunge router is safer, but it can be done easily without one. Set the depth with the router un-plugged, plug it in, turn it on while holding it securely it will jump a bit when you turn it on , then slowly lower the bit into the workpiece while keeping the side of the baseplate against the fence.

Tip 2 years ago. One very important thing to remember is to take into account the thickness of the cutter bit you are using, and compensate for Router Jig Round Hole 3d half of that in your finished circle diameter. This is great! I came up with a really similar jig on my own. Good to see it's a common solution :. Once you tighten the nut to hold the desired size of the circle, it seems like you will be tightening the fixture to the work piece making it hard to go around.?

Reply 5 years ago. Another tip shown in the video is to clamp down the side really tight when you screw it together, but first make sure the router still easily slides.

The pronged lock nuts go on the inside of the jig; you then screw in some bolts from the inside and this gives you a solid thread to use a nut or wing nut on and snug up the square sides:. Having a square router base is essential. It holds the router more securely in the jig. If you just use the standard round base the router might want to catch and spin around. It requires more strength to keep it straight.

With the square base, you can simply push the router around with one hand and not worry about it too much. You can simply level the side rails and slide the box around on them. Use a plunge base on the router! You can easily control the depth of each pass by moving the depth guide up for the amount you want to take off and then dropping the router bit down until it hits the guide.

This next picture shows one of my techniques for holding down material. This is called conventional cutting.



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Author: admin | 25.08.2020



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