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turning-acrylester-pen-blanks-fifth Replies 7 Views A close examination found a couple more holes in the plastic pen blank on the right, boanks was fixed with medium viscosity CA glue. Chip Meister Oct 12, Penturning. Time to go in the house an cogitate on this turning acrylester pen blanks fifth avrylester. You must log in or register to reply here. Turning Aluminum Rod. If after a few minutes it the dot of CA glue still feels tacky, hit it with more accelerant.

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Don't miss out on these beauties! I don't even sand or cut off the corners anymore, but I did when I first learned. Very happy turning. AS you have read, there have not been any on this forum recommending the fingernail gauge. The fingernail gauge is used more in bowl work than pen. For fingernail gauge, you will need to become proficient with sharpening first then shaping and sharpening.

You may be, and if so, that is very good. But I think that since this is new to you, shaping and sharpening fingernail gauges would require some experience. And, Unless experienced, fingernail gauges are overkill for pen turning. I agree with Tony above. If you use HSS tools fine. However, If you have or can purchase a couple of carbide tools, those would probably Turning Acrylester Pen Blanks Journal be better.

I prefer HSS as I have considerable experience in sharpening them, however it takes time to develop this experience; therefore Carbides are usually better for those without shaping and sharpening experience because carbides are tougher and stay sharp much longer than HSS. I will echo the thought on epoxy - if you are having blowouts. If it continues, polyurethane glue may be better - It has its quirks but blowouts are practically NIL with that glue.

If interested, do a search on polyurethane glue. It is a expanding foam glue and does not let go. The problem with CA and Epoxy is that air bubble are formed when inserting the tube into the drilled out blank, even if both are well coated. The blowouts occur when excess force meets hidden air bubbles.

Magicbob Member. I have developed two different tools for turning plastics. The Magical Skew is a carbide "Shear Scraper" that was developed because I could not turn inlace at all, it does work and it works on wood just as well. Earlier this year I introduced the NRS, this is a negative rake tool that uses regular carbide cutters. You can find them both on the website www. You are more than welcome to visit and sample the tools.

Youre getting some really great help above. I just wanted to add, I agree wholeheartedly with this statement So do I. If you learn to turn acrylester, you will be able to turn any "plastic" that is currently being marketed. So, it is worth the effort. The rest of them are all easier!! You will experience some failures, but try to focus on what you are doing RIGHT, when you have a pass that yields nice ribbons.

Then, do it again. In time, it becomes habit and simple--practice is the only way to become proficient. Good luck!! When things are going poorly, change to cutting wood. Repeated attempts that fail will only give you a bad attitude. MPVic Member. Click to expand I was told by an employee at my local Rockler stire to use a Spindle Gouge and carbide cutters to turn Inlace Acrylester and found out that it works. As has been mentioned above, make light cuts with light and even pressure on your chisel and everything should Turning Acrylester Pen Blanks Inc work out.

I found it helpful to use a wood rasp which has four cutting surfaces and is slightly rounded on one side to round the blank bound before turning. Also, you will only want to use the portion that looks like a coarse file. The other cutting surface is to rough and might cause chipping. EricRN said:. TonyL said:. One Pen - Three different views as rotated: View attachment View attachment View attachment Anne in Canton said:. Thank you Tony!

This is very helpful! Alchemist Member. It was a Crush pink lava blank. For drilling my blanks I use the lathe. I use a shopsmith and am new to wood turning in general. So, I used the slowest rpm to drill it with multiple passes to clean the bit off. I also left plenty of room for the length.

I used a normal bit to bore it. This has me a little upset. Time to go in the house an cogitate on this a bit. After thinking about this for a while, I came to the conclusion that speed is the problem so I opted for rpm. Let's see how that works. Chips flying all over the place and the size of those chips seem to be larger and worse but lets go a little further. The chipping out continues to worsen. Time for a pause that refreshes.

The chipping thing is giving me pause. I don't plan on chipping these plastic pen blanks down to size. That's just not cool. Then it dawns on me. How does plastic, acrylester and other synthetics of this sort react to speed and friction? It softens. So, how about double the speed to say, rpm? Couldn't do any worse except that the blank might really blow up.

Best to ensure the tool is sharp. Not only does the blank turn down rapidly but the chips have gone away, turning into thin plastiky acrylester flakes. The blank on the right was turned using the slower speeds and chipping is clearly visible. The blank on the left looks quite clean. What works very well is to rest the bottom of the tool against the blank and lean the tool into the blank.

The tool heats up the acrylic blank a bit and with a little practice, the blank takes on a shine while turning. The rest of this is going to be a piece of cake. The first thing to do is use CA glue to fill in the divots. I started with the thin CA glue but switched over to the thicker stuff to fill in deeper holes. I let it dry naturally. A close examination found a couple more holes in the plastic pen blank on the right, which was fixed with medium viscosity CA glue.

Let it sit for 10 seconds or so. Use a medium viscosity CA glue and apply one drop. The accelerant keeps the drop in place and hardens it quickly. This method does not turn the CA glue white.

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