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router-table-box-joint-jig-plans-zip Like the Advanced Box Joint Jig, it is perfect for creating a wide variety of box joints. Its unique design allows faster setup and much better user safety, when compared to all other box joint jig designs – hands are always well away from the blade during operation.  The jig can also be set up to work on a larger router table. Highly versatile, the jig can produce box joints from 1/16″ right up to 1″, and can handle stock up to /2″ thick, and can cut four pieces of /2″ stock (or eight 3/4″ thick pieces) in a single pass, saving you setup time and errors.  Please note that the plan was originally designed in fractional inches, and these dimensions were converted to millimeters. Screw sizes and other hardware are in imperial units. For my next project I'm planning on using box joints for the first time, so I started thinking about making a jig I could re-use in the future. I came up   I came up with this idea for a jig that can cut 1/4, 1/2, 3/4, and 1" box joints on a router table. Just separate the fence from the shuttle and reorient them for the joint you want. My biggest concern is trying to keep the workpiece perpendicular to the table. I think that the wider handle and long tongue will keep me well referenced to the table, and adding the dowels should make sure that the pieces are oriented correctly. What do you think? Attachments. You can also buy plans for the improved version 2 of this jig. Version 2 is an improved design that eliminates the need for a separate gear mounting block for each gear. The version 2 plans also come with template for gear sizes up to 48 teeth, a printer optimized version, detailed building instructions, and many photos of the construction. Carriage plans. Base plans. Gearing. You can also download the SketchUp CAD model for this jig. I also have improved plans for version 2 of this jig for sale. More on this box joint jig. More woodworking plans.
Jun 16,  · BOX JOINT JIG FOR ROUTER TABLE: All right, folks, I'm gonna get JIGGY with it. No, I'm not going to dance and leap around until the end if this turns out successfully. A JIG is "a device that holds a piece of work and guides the tools operating on it."This is going to . Then set up the box-joint jig, dial it in, and create boxes in 12 easy steps: Remove the T-square and pins, and cut a second notch. Cut one indexing pin to 2" long and glue it into the new notch, flush with the back of the guide. 5 6 Clamp the jig base to your router table with the bit centered in its slot. With the. Mar 10,  · This is a simple way to build a jig that makes it possible to cut box joints also known as finger joints on your router table (Build video for mine: https:/.

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