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mortise-tenon-jig-router-table-top Safety first A few words are in order regarding safety because woodworking is potentially mortise tenon jig router table top Mortise Tenon Jig Router 5g and can result in grave injury, even death, especially when power tools are used. Reply 11 months ago. Note: Duplicate tenons may now be routed without having to mark or sight mogtise tenons. Skip to main search results. First we will start with marking out the mortise on the edge of the first board. Make the genon while the leg stock is still rectangular, before any shaping of the legs. Newkiton Dovetail Marker.

Make the mortises while the leg stock is still rectangular, before any shaping of Mortise And Tenon Router Jig Example the legs. First, the mortise depth is set. Various routers have different mechanisms for this but the one shown here is typical. The upcut spiral bit is chucked in the router. Plunge to bring the bit just in contact with the wood surface, then lock the plunge lever and bring the plunge stop to rest on the lowest turret step, as shown in the first photo below.

Zero the depth adjustment scale. Now set the right side fence so the outer edges of the bit align with the mortise layout as in the first photo below. Then bring the left fence to snugly meet the wood as in the next photo.

Note that accurately dressed stock is a must for this method. Of course, end stops are necessary to define the length of the mortise. Register the position of the leg blank on the bench top with a stop block, then secure it with the tail vise and a bench dog.

Then position the bit at one end of the mortise and clamp a block to the bench to limit the base of the jig at that point. Do the same for the other end of the mortise. These Mortise And Tenon Jig For Table Saw Tab end stops remain in place so when each successive leg blank is positioned against the leg stop block, each mortise will be located in exactly the same place.

Caution: The photos show the bit lowered to contact the surface of the wood only to make the settings. Never start the router with the bit in contact with the wood! The mortise is cut in shallow passes. However, it is important to listen to the router while working with ear protection to sense if it is being overtaxed. The RPM, depth of cut, and lateral advancement speed are altered as needed. I plunge the bit, lock the lever and push the router.

At the far end, I release the lock, plunge again, relock and pull the router back, and so forth. The intermediate steps on the turret are helpful to avoid accidentally plunging too deep but they are spaced too far apart so I simply estimate smaller plunge depths within the built-in steps.

The end point is when the depth stop meets the lowest turret step, which was used in the depth adjustment process. Like all mortises produced with a router, the ends are rounded.

The ends can be squared with a chisel, but it is easier to simply round or chamfer the edges of the tenon to fit. In summary, mortising can be done very efficiently with this method using a plunge router and a minimum of added equipment. Discussion Click here to cancel reply. Remember me. Lost your password? Privacy Policy. By the 16th century, carpentry began to explode thanks to the proliferation of British sawmills. Government and investors took steps as bold as the founding of the American colonies, partially to gain more resources for ship-building.

Volume and efficiency ramped up during the Industrial Revolution, as innovations like the steel circular saw and cut nails made woodworkers' jobs easy. But no matter how complex technology became, a nearly 10,year-old technique remained one of the most popular and effective joint configurations. While unfamiliar to many non-carpenters, tenons are actually quite simple.

They're somewhat akin to inserting a plug into an outlet; the male end the tenon is honed to fit into the female end the mortise at a degree angle, and with an absolute minimum of play. Today, these joints are often secured with dowel rods, nails, or glue. The real magic of this joint, however, is in the most expert projects; an exceptionally skilled carpenter can craft mortise and tenon joints so exact that they result in a rock-solid structure without using any fasteners whatsoever.

In fact, the joint's high strength leads to its use in many large, load-bearing structures, even including small buildings. In modern times, the Amish are well-known for their high standards and devotion to handcrafting — both of which apply directly to the mortise and tenon. If, unlike the Amish, you're open to using power tools, there are two specific means to creating a near-perfect joint using modern accessories.

One type of apparatus is built to fit with certain standardized table saws. This configuration holds the wooden framing in place at a predetermined angle, and the entire assembly moves along the table saw. It's a relatively quick way to shave off extraneous material, although table saws tend to have somewhat wide clearances. Alternately, smaller projects that require extremely close tolerances generally call for a router-based jig.

These units affix to a workbench or other solid surface and hold the unfinished frame securely in their center. The exact position of the wood is set, and the carpenter uses a router to carve the plank into a tenon. This method takes a bit longer than simply running a specimen across a table saw, but it can result in significantly higher strength, sometimes without the need for glue or nails.

Whatever size your project, and whichever tool you use to complete it, knowing how to create a quality mortise-and-tenon joint is a basic skill the mastery of which will benefit any woodworker, whether beginner or expert. Rafael Perez is a doctoral candidate in philosophy at the University of Rochester.

His primary focus is the metaphysics of time and the philosophy of mind, with a particular interest in artificial intelligence and antirepresentational models of the mind.

He has extensive experience as a mechanic, a construction worker, and a Router Jig For Loose Tenon general repairman. This has allowed him to gather a wealth of knowledge on automobile repair, auto parts, carpentry, masonry, welding, and the tools used in those trades. In his spare time, he enjoys playing guitar, woodworking, and fishing. Ezvid Wiki Reviews Woodworking. The 8 Best Tenoning Jigs. WoodRiver Fits most miter gauge slots Can also be used on a bench Large throat opening.

Shop Fox W Rock-solid build Aids with a variety of joints Well-priced for such a useful tool. General Tools Make cuts with handheld router Light and portable Conveniently guides mortising cuts. Can use plunge or fixed routers Reversible template Adjustable for compound angle joints.

Delta Precision-machined cast-iron base Balanced crank handle Might dent softwoods. Leigh FMT Pro. Secures to the top of a workbench Dedicated dust extraction port Extremely high price. Grizzly Industrial H Adjustable friction Can be used with left-tilting saws Might need adjustments to be square.

This item has been flagged for editorial review and is not available. Rockler TA Two-axis tilt angle control Made of durable cast iron Fits loosely in most table slots. The Ancient Art Of Woodworking For that reason, some Egyptian specimens have given insight into the advanced, yet archaic techniques used so long ago.

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