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Draft or obtain the designs for your automotive frame before beginning. These designs will dictate the size of the frame pieces and will outline the overall construction of the frame before you begin cutting metal and welding it together.

Measure the tubular steel pieces and cut them into pieces, which you will be welding together. Weld the center portion of the frame first by placing the center pieces on the ground and welding them at the corners until they are connected. Attach the rest of the frame pieces by working from the rear of the frame to the front, welding the tubes at each corner to create a connection between each piece of metal.

Reinforce the initial welded connections by running the welder over each corner again to strengthen the connection. Peter Grant has been a professional writer since and software engineer since He has contributed to academic papers, open-source software projects and technical documentation across several industries.

Grant holds a master's degree in public policy from National University. Once the angles are cut, lay out the trailer perimeter. Work on a flat surface, like your driveway or garage floor. Lay out one of the 6 ft 1. Then fit a 4 ft 1.

Lay down the last 6 ft 1. Weld the perimeter pieces together. With the perimeter formed, fasten the pieces together. Use a blowtorch or similar welding tool and weld along the corners of the rectangle. Weld all the areas you can reach first. Then let the metal cool down and flip it over so you can reach the bottom. This keeps water out and prevents rusting. You can rent welding equipment from hardware stores, or buy it if you prefer.

Wear a welding mask, thick gloves, and a leather apron while you weld. Never touch metal right after you welded it. Wait for everything to cool down first.

Cut a support beam for the center of the trailer bed. Use the same type of steel beams you used for the perimeter. Measure the width between the 2 longer sections of the perimeter.

Then cut a piece of steel to that length. Fit it in between the length pieces to make sure it fits snuggly. It should fit tight so it welds better. Weld the support beam at the halfway point of the trailer length. Measure the trailer lengthwise and find the halfway point.

Mark this off with chalk. Then fit the support beam into this spot and weld it in place. Part 2 of Cut a 4. The tongue is the piece of metal that attaches to your car. Take the same type of steel you used for the perimeter How To Build A Frame Jig Fast and cut it to 4. If your tongue is longer than 5 ft 1. Make a notch in the tongue and rear support beam so they fit over each other. These notches fit the tongue and support beam together. Measure the distance from the middle support beam to the outer beam at the back of the trailer.

Then measure this same distance on the tongue and mark it. Cut out a section the same width as the support beam halfway up the tongue at this point. Then measure the support beam and find its midpoint.

Cut a notch there the same width as the tongue halfway down the beam. Fit the two notches together. Take the tongue notch and slide it into the beam notch.

Make sure the tongue rests level on the ground and reaches the middle support beam. Those 2 measurements should be equal, which confirms that the tongue is centered. Weld the tongue to the trailer bed. There are 2 points of connection between the tongue and the trailer bed.

First is the middle support beam, where the end of the tongue reaches. Second is the notch on the back beam. Weld both locations so the tongue is attached. Attach the hitch connection to the end of the tongue.

Complete the tongue with a hitch connection. This is where the trailer attaches to your car. Get a hitch connector that fits into your car hitch. Then fit it onto the end of the tongue and weld it on. Make sure you get one that is the same width as the tongue. Some hitch connectors have holes for bolts. In this case, fit the connector onto the end of the tongue. Then drill through the bolt holes to make holes in the tongue.

Screw the bolts in and then weld the end of the connector to the tongue. Part 3 of Construct a cage top the same size as the trailer perimeter out of metal pipe. This cage top is the same size as the trailer bed, except it only has 3 sides. Get metal pipes that are 1 inch 2. Take 2 pieces of 6 ft 1. Place the 2 longer pipes on a flat surface parallel to each other. Lay the shorter pipe between them at one side, making a 3-sided rectangle.

Then weld the corners together. Weld vertical metal pipes to each corner of the trailer bed. These form the support beams for the cage top. Cut 4 pieces of metal tubing to 2 feet 0. Then weld each one to the corner of the bed. Attach the cage top to the metal pipes. Once the cage top is complete, lift it into position.

Leave the open side on the opposite side from the trailer tongue. Rest it on top of the support beams and weld it into place. Build a trailer tailgate out of metal tubing. Use the same tubing you used for the cage. Lay the 2 longer pipes out parallel to each other. Then place 1 shorter pipe at each end to make a rectangle.

Weld the corners together. Then weld metal mesh over the open section. This will be heavy, however. Metal mesh is available at hardware stores or scrapyards. Fasten the tailgate to the trailer with door hinges. Take 2 normal door hinges. Measure 6 inches 15 cm in from each side on the bottom of the trailer and mark these 2 points.

Weld a hinge on each point. Then weld the bottom of the tailgate to each hinge. For a simple solution, wrap a chain around the gate and bar to keep it closed.

You could also attach connectors to the gate and trailer bed. Get 4 circular metal loops from the hardware store. Weld 2 onto the top corner of the cage facing backward. Weld the other 2 onto the outer top edge of the tailgate, facing outward. Then close the gate so the loops line up and drop pins into them to keep it closed.

Cover the bed and sides with metal mesh. Finally, complete the trailer bed by covering it with metal mesh. Cut a sheet of mesh to the size of the base and roll it out.

Attach it by welding down each point of the mesh that touches the trailer bed. Cut more sheets to fit each side of the bed as well, then attach them with the same welding process. Part 4 of Get an axle kit from a hardware store. For the wheels of your trailer, use good-quality axles. Kits are available from hardware stores that include the axle and tire attachments.

Get a kit that fits the dimensions of your trailer.

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