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diy-tenon-jig-router-02 Jiy diy tenon jig router 02 the actual piece, do some test cuts on diyy wood to dial in the perfect thickness. Mortising Jig Plan. To assemble it, place the Dovetail Nuts with the glued on threaded rod into the dovetail slots on the underside of the platform. Whether you are using shop-made loose tenons or you purchase them premade, you will have to decide how wide the mortise will be. The Diy Tenon Jig Router Review next piece on the other diy tenon jig router 02 needs to be very precise…. Check the cut with a scrap to make sure both depth and distance from the fence is set correctly.

Mortise Router Jig Plan. Drawer Clamping Jig Plan. Miter Saw Box Plan. Box Joint Jig Plan. Small Table Saw Sled Plan. Joinery Jig For Tablesaw Plan.

Dovetail Jig Plan. Mortising Jig Plan. Drawer-Pull Mounting Jig Plan. Box-Joint Jig Plan. Edge Gluing Jig Plan. Board Gluing Fixture Plan. Related posts:. Miter Saw Table Plans. Adirondack Chair Plans. Desk Plans. Arbor Plans. Cabinet Plans. First thing to do is set the depth and starting height for the mortise.

The hole needs to be precisely center of the board edge. Align the fence so the center of the board lines up with the center of the bit.

Using a scrap the same thickness, make a cut to check that the cut is exactly center of the board. Ensure your fence is square and lock it in. To assist with aligning the cut put a piece of painters tape on the surface of the table and mark each side of the bit using a square off the fence.

These marks will be your start and finish lines. Finally set the bit height, rule of thumb is you never want to go deeper then the width of the bit. Build a stop jig using a scrap piece of wood.

I chose to glue two pieces of scrap together using Starbond CA glue, and clamped to the table. The advantage of a stop is easily repeatable cuts.

Set the stop at the same distance from the bit as the second mortise mark is from the end of the board. Using a bench top router table means your piece will probably be longer than the table, meaning you can only use a stop on the left side of the bit. This means you will have to use the line on the painters tape previously marked as a start point. Lower the edge of the board on the second tape mark or the left edge of the bit.

Slide the board against the fence until it hits the stop jig previously set. Repeat the cut until you get the depth needed. Set the fence the total length of the tenon and ensure the Fence is square. The tenon will be as long as your mortise is deep, in my example the tenon length is 1 inch.

Check the cut with a scrap to make sure both depth and distance from the fence is set correctly. It is very important not to move the fence after this. Similar to the mortise make several small cuts to ensure a tight fit. Use a scrap piece of wood when pushing the tenon through to keep it from kicking off square.

Cut both sides of the piece on each pass, starting with the cut against the fence. Similar to the mortise make several passes adjusting slightly higher on each pass, this will ensure a tight fit. Dry test fit the corner of the tenon as you go Diy Tenon Jig Router Voltage removing a tiny bit at a time.

Raise the bit by half what you want to remove. The tenon needs to be cut equally on both sides. Therefore when the bit gets raised it will remove twice as much material Diy Tenon Jig Router Yoga as it is raised.

Complete the tenon by standing the piece on end and cutting the top and bottom shoulders. Do not adjust the fence depth from the first tenon cut.

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